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Home >> Mercedes Benz >> 2013 >> S400 >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> Engine Lubrication, Engine Oil Cooling - 221 Chassis >> Testing & Repair >> Remove/install oil level check switch >> Remove/install oil level check switch - AR18.40-P-5113MM

Remove/install oil level check switch - AR18.40-P-5113MM

ENGINE 276, 278 in MODEL 221 

ENGINE 278 in MODEL 216 

MODIFICATION NOTES

22.2.13 Document adapted to changed repair method    
28.3.14 Screw, the oil level switch to bracket MOTOR 276 BA18.40-P-1001-02C

Shown on engine 278 with middle sump 

Fig 1: Identifying Oil Level Check Switch Components - Shown On Engine 278
G10108669Courtesy of MERCEDES-BENZ USA

Shown on engine 276 with front sump 

Fig 2: Identifying Oil Level Check Switch Components - Shown On Engine 276
G10108670Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove bottom engine compartment paneling   AR61.20-P-1105SX
2 Drain engine oil and catch in a suitable container    
REFER TO MAINTENANCE   ENGINE 276 in MODEL 221 AP18.00-P-0101CWZ
REFER TO MAINTENANCE   ENGINE 278.920 in MODEL 216
ENGINE 278.932 in MODEL 221
AP18.00-P-0101EL 
3 Disconnect electrical connection at oil level check switch (S43)    
4 Remove oil pan bottom section    
IMPORTANT Notes on sealant path for oil pan   AH01.45-P-0001-01MMA
IMPORTANT Notes on sealant path for oil pan   AH01.45-P-0001-01MMB
INSTALLATION IMPORTANT Observe notes on sealant path on the oil pan (4).  
Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
Loctite 7200 *BR00.45-Z-1038-04A 
Loctite 5970 sealant *BR00.45-Z-1013-01A 
TORQUE SPECIFICATION Bolt, oil pan bottom section to oil pan *BA01.45-P-1003-01E 
TORQUE SPECIFICATION Screw/bolt, oil pan to crankcase at transmission end *BA01.45-P-1002-01E 
TORQUE SPECIFICATION Screw/bolt, oil pan to crankcase/timing case cover/rear end cover *BA01.45-P-1001-01E 
SPECIAL TOOL Application gun
Remove operating fluids and other soiling from sealing surfaces:
↓
Figure
Remove sealant AR01.00-P-0050-01A
5 Remove screw/bolts (2) and lead jack into oil pan (4) INSTALLATION IMPORTANT Replace screw/bolt (2) and O-ring for jack.  
TORQUE SPECIFICATION Screw/bolt, oil level switch connector to oil pan *BA18.40-P-1003-02C 
6 Remove screw/bolts (3) and remove oil level check switch (S43) from bracket TORQUE SPECIFICATION Screw/bolt, oil level switch to bracket *BA18.40-P-1001-02C 
7 Install in the reverse order    
8 Read out fault memory with STAR DIAGNOSIS and clear if necessary    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
OIL PAN

Number Designation ENGINE 276 ENGINE 278
BA01.45-P-1001-01E Screw/bolt, oil pan to crankcase/timing case cover/rear end cover M6 Nm 9 9
OIL PAN

Number Designation ENGINE 276 ENGINE 278
BA01.45-P-1002-01E Screw/bolt, oil pan to crankcase at transmission end M8 Nm 20 20
OIL PAN

Number Designation ENGINE 276 ENGINE 278
BA01.45-P-1003-01E Bolt, oil pan bottom section to oil pan Nm 14 14
OIL SENSOR

Number Designation ENGINE 276 ENGINE 278
BA18.40-P-1001-02C Screw/bolt, oil level switch to bracket Nm 11 9
OIL SENSOR

Number Designation ENGINE 276 ENGINE 278
BA18.40-P-1003-02C Screw/bolt, oil level switch connector to oil pan Nm 14 14
Fig 3: Identifying Application Gun (112 589 00 25 00)
G09981943Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Loctite 5970 sealant A 003 989 98 20
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10