LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2013 >> S400 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 221 Chassis >> Testing & Repair >> Remove/install coolant pump >> Remove/install coolant pump - AR20.10-P-1271SX

Remove/install coolant pump - AR20.10-P-1271SX

ENGINE 272, 273 in MODEL 221 

ENGINE 273 in MODEL 216 

MODIFICATION NOTES

27.2.12 Reference to modified version of poly-V belt, added Operation step 3.1, 3.2 BT13.20-P-1000-01SXH
Fig 1: Identifying Coolant Pump Remove/Install Components
G10126758Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Switch off ignition    
2 Drain coolant at radiator   AR20.00-P-1142SX 
NOTES Notes on coolant   AH20.00-N-2080-01A
3.1 Remove poly-V belt (1) and guide pulley (2, 3) ENGINE 272 in MODEL 221 Vehicles with a single-belt pulley  
      AR13.20-P-0001SX
REFER TO COMPONENT MODIFICATIONS V-belt version modified   BT13.20-P-1000-01SXH
3.2 Remove both poly-V belts ENGINE 272.974 in MODEL 221.095/195 Vehicles a twin-belt pulley  
      AR13.22-P-1202SXH
REFER TO COMPONENT MODIFICATIONS V-belt version modified   BT13.20-P-1000-01SXH
4 Remove alternator MODEL 221.095/195 with ENGINE 272.974 AR15.40-P-5032SXH
5 Detach alternator bracket from timing case cover and coolant pump (5) MODEL 221.095/195 with ENGINE 272  
TORQUE SPECIFICATION Bolt, alternator bracket to timing case cover/coolant pump *BA15.40-P-1010-01F 
6 Pry off electrical feed line retaining clamp (4) from coolant pump (5) MODEL 216 with ENGINE 273
MODEL 221 (except 221.095/195) with
ENGINE 272, 273
 
7 Detach coolant hose (6) from coolant pump (5) INSTALLATION IMPORTANT Replace sealing ring on coolant hose (6).  
8 Remove screw/bolts and coolant pump (5) from timing case cover Bolt plan for coolant pump
INSTALLATION IMPORTANT Replace seal and observe bolt plan.
AR20.10-P-1271-03VA
TORQUE SPECIFICATION Self-tapping bolt connecting coolant pump to timing case cover *BA20.10-P-1001-01U 
TORQUE SPECIFICATION Bolt, coolant pump to cylinder crankcase *BA20.10-P-1002-01U 
CLEAN Clean     
9 Clean sealing surfaces on coolant pump (5) and timing case cover with a rag    
10 Install in the reverse order    
11 Check cooling system for leaktightness   AR20.00-P-1010SX 
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Conduct engine test run and check coolant pump (5) for leaktightness    
ALTERNATOR

Number Designation ENGINE 272
BA15.40-P-1010-01F Bolt, alternator bracket to timing case cover/coolant pump Nm 20
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation ENGINE 272 ENGINE 273
BA20.10-P-1002-01U Bolt, coolant pump to cylinder crankcase M8 Stage 1 Nm 5 5
Stage 2 Nm 20 20
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation ENGINE 272 ENGINE 273
BA20.10-P-1001-01U Self-tapping bolt connecting coolant pump to timing case cover M7 Stage 1 Nm 10 10
Stage 2 Nm 25 25