Remove/install outer rear wheel well - AR63.10-P-0665SC
MODEL 216
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| Notes on various body materials | AH60.00-P-0011-01SX | ||
| General information on body connection techniques | AH60.00-P-0015-01SX | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove rear fender | AR63.50-P-1400SC | |
| 2 | Remove detachable parts in repair area and cover all remaining detachable parts remaining in the vehicle using a tarp (fire-resistant) | ||
| 3 | Separate outer rear wheel well (1) and prepare mating surfaces on body for installation | AR63.10-P-0660-01SC | |
| *201589005100 | |||
| 4 | Prepare outer rear wheel well (1) for installation | AR63.10-P-0670-05SC | |
| Install | |||
| 5 | Install outer rear wheel well (1), fit and weld in | AR63.10-P-0670-06SC | |
| AR60.00-P-0700-01SC | |||
| Front door to rear fender | *BE60.00-P-1002-01T | ||
| Trunk lid to upper rear fender, trunk lid to taillamp, rear fender to taillamp | *BE60.00-P-1003-01T | ||
Blind rivet tool 571110 |
*129589032100 | ||
| Polygrip flat round head rivet, 6.4 X14 | *BR00.45-Z-1001-13A | ||
| Adhesive | *BR00.45-Z-1092-02A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 6 | Install rear fender | AR63.50-P-1400SC | |
| 7 | Clean repair areas and prime using primer filler | ||
| 8 | Carry out seam sealing after repairs | AR97.10-P-4000SX | |
| 9 | Paint repair areas and adjacent surfaces | AR98.00-P-0150SX | |
| 10 | Apply additional cavity preservation | AR97.20-P-1500SC | |
| 11 | Remove tarp (fire-resistant) and install all detachable parts in the area of repair point |
CHECK VALUES FOR GAPS
| Number | Designation | Model 216 up to model year 2011 | Model 216 as of model year 2011 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1002-01T | Gap dimension | Front door to fender | Dimension "E" | mm | 4.0 (±0.5) | 4.0 (±0.5) |
| Front door to rear fender | Dimension "F" | mm | 4.0 (±0.5) | 4.0 (±0.5) | ||
| Front fender to A-pillar | Dimension "G" | mm | 3.5 (±0.5) | 3.5 (±0.5) | ||
| Front fender to headlamp | Dimension "H" | mm | 3.5 (±0.5) | 3.5 (±0.5) | ||
| See picture | AR60.00-P-0700-01SC | AR60.00-P-0700-01SC | ||||
| BE60.00-P-1003-01T | Gap dimension | Trunk lid to rear fender, top | Dimension "J" | mm | 3.5 (±0.8) | 3.5 (±0.8) |
| Trunk lid to rear lamp unit | Dimension "K" | mm | 3.5 (±0.8) | 3.5 (±0.8) | ||
| Trunk lid to bumper | Dimension "L" | mm | 5, 5 (±1.5) | 5, 5 (±1.5) | ||
| Rear fender to rear lamp unit | Dimension "M" | mm | 2.5 (±0.5) | 2.5 (±0.5) | ||
| See picture | AR60.00-P-0700-01SC | AR60.00-P-0700-01SC | ||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1001-13A | Blind rivet 6.4 X14 | A 003 990 35 97 |