Replace upper front longitudinal member - AR62.20-P-1286SX
MODEL 216, 221
Shown on model 221
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on repairs to body | AH60.00-N-0001-01A | ||
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| 1 | Remove engine hood | AR88.40-P-3000SX | |
| 2 | Remove front end assembly with reinforcement | AR62.30-P-1570SX | |
| 3 | Remove front fender | AR88.10-P-1000SX | |
| 4 | Remove front suspension strut | ||
| Model 221.0/1 (except 221.08/18) except code 487 Active Body Control (ABC) Model 221.0/1 (except 221.08/18) except code 979 Special protection version Model 221.0/1 (except 221.08/18) except code Z07 Top protection |
AR32.25-P-1017SX | ||
| Model 216, 221.0/1 with code 487 Active Body Control (ABC) | AR32.25-P-1017SY | ||
| 5 | Cover all detachable parts remaining in vehicle | ||
| 6 | Remove side reinforcement (3) | AR62.30-P-1401-01SX | |
Ball cutter, dia. 12 mm Vario Drill WS 91 spot weld removing tool Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) Drill (electric/pneumatic) Angle grinder (electric/pneumatic) Wet/dry vacuum cleaner |
*201589005100 | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 7 | Separate upper front longitudinal member (1) | AR62.20-P-1286-01SX | |
Ball cutter, dia. 12 mm Vario Drill WS 91 spot weld removing tool Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 rpm) Hot air gun Drill (electric/pneumatic) Straight grinder (electric/pneumatic) Angle grinder (electric/pneumatic) Wet/dry vacuum cleaner |
*201589005100 | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 8 | Prepare upper front longitudinal member (1) | AR62.20-P-1286-02SX | |
Vario Drill WS 91 spot weld removing tool Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) |
*201589005100 | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 9 | Install welding device | With suspension strut removed | AR62.20-P-1286-05SY |
| *221589012300 | |||
| *221589072300 | |||
| 10 | Install upper front longitudinal member (1) | AR62.20-P-1286-03SX | |
| *221589012300 | |||
Electrode miller Clamping pliers Manual temporary fastener, dia. 6.4 mm, clamping area 0 to 15 mm, identification color silver Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) Blind rivet tool. Inert gas welder Spot welder Drill (electric/pneumatic) Angle grinder (electric/pneumatic) Wet/dry vacuum cleaner |
*221589072300 | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Polygrip flat round head rivet, 6.4 X14 | *BR00.45-Z-1001-13A | ||
| Adhesive | *BR00.45-Z-1092-02A | ||
| 11 | Clean weld joints and sheet metal flange with round wire brush | Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) |
|
| 12 | Clean repair areas | ||
| 13 | Prime area to be repaired using primer filler | ||
| 14 | Carry out seam sealing after repairs | Supplement standard sealing with MB body sealant. |
AR97.10-P-4000SX |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 15 | Paint repair areas and adjacent surfaces | ||
| 16 | Apply additional cavity preservation | Model 216 | AR97.20-P-1500SC |
| Model 221 | AR97.20-P-1500SX | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation gun | |||
| MB cavity wax preservation, 1 I | *BR00.45-Z-1003-05A | ||
| 17 | Remove tarp | ||
| 18 | Install front suspension strut | ||
| Model 221.0/1 (except 221.08/18) except code 487 Active Body Control (ABC) Model 221.0/1 (except 221.08/18) except code 979 Special protection version Model 221.0/1 (except 221.08/18) except code Z07 Top protection |
AR32.25-P-1017SX | ||
| Model 216, 221.0/1 with code 487 Active Body Control (ABC) | AR32.25-P-1017SY | ||
| 19 | Install front fender | AR88.10-P-1000SX | |
| 20 | Install front end assembly with front reinforcement | AR62.30-P-1570SX | |
| 21 | Install engine hood | AR88.40-P-3000SX |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 I container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4 X14 | A 003 990 35 97 |