Remove side reinforcement - AR62.30-P-1401-01SX
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
The following operation steps are shown on model 221 on the left side of the vehicle and must be performed analogously on the right side in the event of damage.
- Expose spot welds on side reinforcement (1) (areas A, B, C, D, E, F and G).
- Cut out spot welds on side reinforcement (1) with
spot weld milling cutter or
ball cutter (areas B, D, E, F and G).
- Drill out dia. 5 mm spot welds (areas A and C).
- Pry open connection flange on body (arrow).
- Pry open connection flange on body (arrows).
Pry open connection flange to facilitate removal of side reinforcement (1).
- Remove damaged side reinforcement (1).
- Level resistance spot welds on upper front longitudinal member (2) and longitudinal member front section (3) in cross-hatched areas with
- Remove grinding and drill shavings using wet/dry vacuum cleaner.
- Coat insides of spot welding flanges and riveted joints with zinc dust paint.