Replace longitudinal member front section - AR62.20-P-1260SX
MODEL 216, 221
Shown on model 221
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on repairs to body | AH60.00-N-0001-01A | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove front end assembly with reinforcement | AR62.30-P-1570SX | |
| 2 | Remove all detachable body components in area to be repaired | ||
| 3 | Cover all detachable parts remaining in vehicle | ||
| 4 | Equip straightening bench with module members, cross members and straightening bracket set. | Celette straightening bench Celette modular members 955.940 Celette additional member 955.908 Car-Bench straightening bench Car-Bench universal crossmember set A 296 Car-Bench universal crossmember set 296/19 Celette Multi-Z straightening set system Celette straightening bracket set 7221.300 (for model 221) Car-Bench straightening bracket set 82456 (for model 221) Celette 7216.309 supplementary straightening set for Celette straightening bracket set 7221.300 (for model 221) |
|
| 5 | Lift vehicle with two-column lifting platform. | Two-post lifting platform | |
| 6 | Set vehicle onto straightening bench | ||
| 7 | Fasten vehicle to straightening bench | ||
| 8 | Remove side reinforcement | AR62.30-P-1401SX | |
| 9 | Remove longitudinal member front section (1) | AR62.20-P-1260-01SX | |
| Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 rpm) Drill (electric/pneumatic) Straight grinder (electric/pneumatic) Angle grinder (electric/pneumatic) Body saw (electric/pneumatic) Wet/dry vacuum cleaner |
|||
| 10 | Prepare longitudinal member front section (1) | AR62.20-P-1260-05SX | |
| Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) | |||
| Install | |||
| 11 | Install longitudinal member front section (1) | AR62.20-P-1260-07SX | |
| Clamping pliers Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) Inert gas welder Drill (electric/pneumatic) Angle grinder (electric/pneumatic) Wet/dry vacuum cleaner |
|||
| 12 | Install side reinforcement | AR62.30-P-1401SX | |
| 13 | Unfasten vehicle from straightening bench | ||
| 14 | Lift vehicle with two-column lifting platform. | Two-post lifting platform | |
| 15 | Remove straightening bench. | ||
| 16 | Clean weld joints and sheet metal flange with round wire brush | Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) |
|
| 17 | Clean repair areas | ||
| 18 | Prime area to be repaired using primer filler | ||
| 19 | Carry out seam sealing after repairs | AR97.10-P-4000SX | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 20 | Paint repair areas and adjacent surfaces | ||
| 21 | Apply additional cavity preservation | Model 216 | AR97.20-P-1500SC |
| Model 221 | AR97.20-P-1500SX | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation gun | |||
| MB cavity wax preservation, 1 I | *BR00.45-Z-1003-05A | ||
| 22 | Remove tarp | ||
| 23 | Install front end assembly with front reinforcement | AR62.30-P-1570SX | |
| 24 | Install all removed detachable body components |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 I container) | A 000 986 72 70 05 |