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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Passenger >> Repair and Diagnosis >> External Pages >> Different car >> Section 9 (Detachable Body Components -- 906 Chassis) >> Testing & Repair >> Remove/Install Front Bumper - Ar88.20-D-2000SE

Remove/Install Front Bumper - Ar88.20-D-2000SE

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Model 906 with code ZX8 (Dodge execution) except code XM0 (Facelift) 

Model 906 with code ZX9 (Freightliner execution) except code XM0 (Facelift) 

G13474739Courtesy of MERCEDES-BENZ USA
G13474740Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove front license plate    
2 Unscrew screws (2) and remove chrome molding (11)    
3 Unclip outside air temperature sensor (B14) from chrome molding (11) Model 906 with code J65 (Outside temperature sensor)  
4 Remove radiator grille   AR88.00-D-2115SE 
5 Unscrew screws (3) and screws (arrows A)    
6 Pull cover caps (5) toward front and unclip MODEL 906 with CODE F46 (Headlamp cleaning system)
SPECIAL TOOL Mounting wedge
*110589035900
7 Remove bolts (6) TORQUE SPECIFICATION Bolt, front bumper step plate to n crossmember *BA88.20-N-1005-01A 
8 Remove screws (7) TORQUE SPECIFICATION Collar screw, front bumper to body *BA88.20-N-1001-01A 
9 Unclip left and right fender liner from bumper (1) IMPORTANT The fender liners are fastened in the whee arch with three retaining clips and on the bumper (1) two retaining clips.  
10 Slightly pull headlamp surrounds (4) toward front (arrow B), insert detaching tool (8) between corresponding fender (9) and corresponding headlamp surround (4) and unclip headlamp surrounds (4) from fenders (9) SPECIAL TOOL Detaching tool *906589056300
11 Slight pull bumper (1) toward front IMPORTANT Helper required.  
12 Disconnect electrical connectors (10) on left and right side of vehicle Model 906 with code L16 (Front fog lamp, Halogen)
IMPORTANT Helper required.
 
13 Disconnect front bumper PTS connector (X26/27) Model 906 with code EZ8 (PARKTRONIC)
IMPORTANT Helper required.
 
14 Remove bumper (1) IMPORTANT Helper required.  
15 Disassemble bumper (1) Only if bumper (1) will be replaced. AR88.20-D-2050SD 
16 Incorporate bore with dimension a = 56 mm, as shown, in center of bumper (1) Model 906 with code J65 (Outside temperature sensor) Only if bumper (1) will be replaced.  
17 Install in the reverse order    
18 Check/correct headlamp adjustment    
REFER TO MAINTENANCE   Model 906 except code LG0 (Bi xenon headlamp) except code LG1 (Bi xenon headlamp with cornering lights) AP82.10-D-8260A
REFER TO MAINTENANCE   Model 906 with CODE LG0 (Bi-xenon headlamp) or with CODE LG1 (Bi-xenon headlamp with cornering lights) AP82.10-D-8260B
BUMPER

Number Designation MODEL 906 except MODEL 906 with CODE PZ0 Model 906
BA88.20-N-1001-01A Collar screw, front bumper to body Nm 25 25
BUMPER

Number Designation MODEL 906 except MODEL 906 with CODE PZ0 Model 906
BA88.20-N-1005-01A Bolt, front bumper step plate to n crossmember Nm 20 20
G13474741Courtesy of MERCEDES-BENZ USA
G13474742Courtesy of MERCEDES-BENZ USA