LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Passenger >> Repair and Diagnosis >> External Pages >> Different car >> Section 9 (Detachable Body Components -- 906 Chassis) >> Testing & Repair >> Remove/Install Front Bumper - Ar88.20-D-2000SD

Remove/Install Front Bumper - Ar88.20-D-2000SD

WARNING: This page does not describe the selected car, but rather 12 other vehicles, including the 2018 Mercedes-Benz Sprinter 3500XD, 2018 Mercedes-Benz Sprinter 3500, 2018 Mercedes-Benz Sprinter 2500, 2017 Mercedes-Benz Sprinter 3500XD, and 2017 Mercedes-Benz Sprinter 3500. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 906 without CODE XM0 (Facelift) without CODE ZX8 (Dodge brand scope) without CODE ZX9 (Freightliner (FTL) brand scope) 

G10890510Courtesy of MERCEDES-BENZ USA
G10890511Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove license plate    
2 Remove front grille Model 906  
MODEL 906 AR88.00-D-2115SD 
3 Unscrew bolts (3, 4)    
4 Pull covers (2) toward front and unclip MODEL 906 with CODE F46 (Headlamp cleaning system)  
SPECIAL TOOL Mounting wedge Fig 2
5 Remove screws/bolts (8) TORQUE SPECIFICATION Bolt, front bumper step plate to n crossmember *BA88.20-N-1005-01A 
6 Remove screw/bolts (9) TORQUE SPECIFICATION Collar screw, front bumper to body *BA88.20-N-1001-01A 
7 Unclip left and right fender liner from bumper (6) IMPORTANT The fender liner is fastened with three clips in the wheel arch and with two clips to the bumper to the bottom (6).  
8 Slightly pull cover (1) toward front in direction of arrow, carefully insert detaching tool (5) at side into front-end paneling (7) and unclip cover (1) from front-end paneling (7) on both sides. SPECIAL TOOL Detaching tool Fig 1
9 Pull bumper (6) toward front    
IMPORTANT Helper required.  
10 Unclip outside air temperature sensor (B14) from bumper (6) MODEL 906 with CODE J65 (Outside temperature indicator)  
11 Disconnect electrical connector (10) from left front fog lamp and right front fog lamp MODEL 906 with CODE L16 (Halogen front fog lamp)  
12 Disconnect front bumper PTS connector (X26/27) MODEL 906 with CODE EZ8 (Parktronic system (PTS))  
13 Remove bumper (6)    
14 Disassemble bumper (6) If required.  
  AR88.20-D-2050SD 
15 Install in the reverse order    
16 Check front fog lamp adjustment and correct if required Vehicles with CODE L16 (Halogen front fog lamp)  
REFER TO MAINTENANCE     AP82.10-D-8260-04B
BUMPER

Number Designation MODEL 906 except MODEL 906 with CODE PZ0
BA88.20-N-1005-01A Bolt, front bumper step plate to n crossmember Nm 20
BUMPER

Number Designation MODEL 906
BA88.20-N-1005-01A Bolt, front bumper step plate to n crossmember Nm 20
BUMPER

Number Designation MODEL 906 except MODEL 906 with CODE PZ0
BA88.20-N-1001-01A Collar screw, front bumper to body Nm 25
BUMPER

Number Designation MODEL 906
BA88.20-N-1001-01A Collar screw, front bumper to body Nm 25
Fig 1: Detaching Tool (906 589 05 63 00)
G10890512Courtesy of MERCEDES-BENZ USA
Fig 2: Mounting Wedge (110 589 03 59 00)
G10890513Courtesy of MERCEDES-BENZ USA