Remove/Install Injection Lines Of Common Rail Diesel Injection (CDI) - Ar07.16-D-1080SF
ENGINES 642.896 /898 /992 /993 in MODEL 906
Fig 1: Injection Lines Of Common Rail Diesel Injection (CDI) Remove/Install Component Locations (Left Cylinder Head)
Fig 2: Injection Lines Of Common Rail Diesel Injection (CDI) Remove/Install Component Locations (Right Cylinder Head)
MODIFICATION NOTES
| 29.4.09 | "Special tools for unscrewing and tightening injection lines to rail and injectors" added. | Steps 5 and 11 |
| Remove/install | |||
| Risk of explosion from fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure. | Keep all ignition sources out of hazard area. Do not carry out any work on systems when they are under pressure | AS07.16-Z-0001-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Notes about Common-Rail components | AH07.16-P-0002-01SM | ||
| Injection lines (3) on left cylinder head | |||
| 1 | Remove trim panel on left cylinder head cover | AR01.20-D-5015SG | |
| 2 | Disconnect electrical connectors (1) at injectors | ||
| 3 | Unclip leak oil line (2) at injectors and place to one side | AR07.03-D-9105SF | |
| 4.1 | Unscrew bolts (5) and remove bracket (6) | Engine 642.896/898 | |
| *BA07.16-N-1013-01B | |||
| 4.2 | Unscrew bolts (5) and lay bracket (6) down on cylinder head | Engine 642.992/993 | |
| *BA07.16-N-1013-01B | |||
| 5 | Unscrew injection lines (3) from rail (4) and injectors | ||
| *BA07.16-N-1011-01B | |||
| *BA07.16-N-1012-01B | |||
| Figure | |||
| Fig 4 | |||
| 6 | Remove injection lines (3) | ||
| Figure | |||
| Injection lines (9) on right cylinder head | |||
| 7 | Remove trim panel on right cylinder head cover | AR01.20-D-5015SF | |
| 8 | Disconnect electrical connectors (7) at injectors | ||
| 9 | Unclip leak oil line (8) at injectors and place to one side | AR07.03-D-9105SF | |
| 10 | Detach bolts (11) and remove bracket (12) | *BA07.16-N-1013-01B | |
| 11 | Unscrew injection lines (9) on rail (10) and injectors | ||
| *BA07.16-N-1011-01B | |||
| *BA07.16-N-1012-01B | |||
| Figure | |||
| Fig 4 | |||
| 12 | Remove injection lines (9) | ||
| Figure | |||
| 13 | Install in the reverse order | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 14 | Test run engine and check leak tightness in the area of injection lines (3 and 9) |
INJECTION LINES OF COMMON RAIL DIESEL INJECTION (CDI) TORQUE SPECIFICATIONS - ENGINE 642.896/898/992/993
| Number | Designation | Engine 642.896/898/992/993 | |||
|---|---|---|---|---|---|
| BA07.16-N-1011-01B | Pressure line union nut to rail | M15x1 | Stage 1 | Nm | 20 |
| Stage 2 | Degrees | 60 | |||
| BA07.16-N-1012-01B | Pressure line union nut to injector | M14x1.5 | Stage 1 | Nm | 20 |
| Stage 2 | Degrees | 60 | |||
| BA07.16-N-1013-01B | Bolt, rail to cylinder head | Nm | 14 | ||