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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Crew Extended >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Diesel Engine -- Model 906 (Engine 642) >> Testing & Repair >> Remove/Install Cylinder Head Cover Trim Panel - Ar01.20-D-5015SF

Remove/Install Cylinder Head Cover Trim Panel - Ar01.20-D-5015SF

ENGINES 642 in MODEL 639 Cover on the right cylinder head cover 

ENGINES 642.896 /898 /992 /993 in MODEL 906 Cover on right cylinder head cover 

Fig 1: Cylinder Head Cover Trim Panel Remove/Install Component Locations - Shown On Engine 642 In Model 906
G08211173Courtesy of MERCEDES-BENZ USA
REMOVE/INSTALL CYLINDER HEAD COVER TRIM PANEL - ENGINE 642, RIGHT CYLINDER HEAD COVER

REMOVINGINSTALLING Remove/install     
1 Remove air intake hose downstream of air filter Model 906 AR09.10-D-8030SF
2 Remove engine trim panel Only with engine 642.992/993 in model 906 AR01.10-D-2405SF 
3 Unclip electric wiring harness (7) Only with engine 642.896/898 in model 906
IMPORTANTInstallation:  Make sure that routing of electrical wiring harness (7) is correct.
 
4 Remove bolt (2)    
5 Turn oil filler neck (1) anti-clockwise and remove upwards    
6 Unclip cover (3) upward IMPORTANTInstallation:  Position soundproofing (4) correctly in cover (3). Mounts (5) on cover (3) must engage in ball heads (6).  
7 Unscrew oil filler cover (8) on oil filler neck (1)    
8 Insert oil filler cover (8) into the opening on the cylinder head cover (9) IMPORTANT For continuing work for which dirt can fall into the camshaft case.  
9 Install in the reverse order