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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Crew Extended >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Diesel Engine -- Model 906 (Engine 642) >> Testing & Repair >> Remove/Install Cylinder Head Cover Trim Panel - Ar01.20-D-5015SG

Remove/Install Cylinder Head Cover Trim Panel - Ar01.20-D-5015SG

ENGINES 642 in MODEL 639 Cover on the left cylinder head cover 

ENGINES 642.896 /898 /992 /993 in MODEL 906 Cover on left cylinder head cover 

Fig 1: Cylinder Head Cover Trim Panel Remove/Install Component Locations - Shown On Engine 642.992 In Model 906
G08211174Courtesy of MERCEDES-BENZ USA
Fig 2: Wiring Harness & Front Soundproofing Component Locations
G08211175Courtesy of MERCEDES-BENZ USA
REMOVE/INSTALL CYLINDER HEAD COVER TRIM PANEL - ENGINE 642, LEFT CYLINDER HEAD COVER

REMOVINGINSTALLING Remove/install     
1 Remove windshield fluid reservoir windshield washer system and hand up to side Only on model 906
IMPORTANT Do not detach lines connected
AR82.35-D-6000SD
2 Remove turbocharger (1) noise damper Engine 642.896/898/993 in model 906 AR09.40-D-6920SG
3 Remove rear engine cover Only with engine 642 in model 639  
4 Remove bolts (3, 4) Model 639
TORQUE SPECIFICATION
 
TORQUE SPECIFICATION
Model 906
 
TORQUE SPECIFICATION  
5 Undo screw (5) by about 3 revolutions Model 639
TORQUE SPECIFICATION
 
Model 906
TORQUE SPECIFICATION
 
6 Push engine charge air duct (6) to side NOTES Carefully push engine charge duct (6) to side to prevent damaging adjacent components.  
7 Remove wiring harness (10) from bracket Only on model 639  
8 Unclip cover (2) upward IMPORTANTInstallation:  The sound dampening (9) must be correctly positioned in the cover (2). Mounts (8) on cover (2) must engage in ball heads (7).  
9 Remove front soundproofing (11) Only on model 639  
10 Install in the reverse order    
CHARGE AIR PIPE/CHARGE AIR COOLING TORQUE SPECIFICATIONS - ENGINE 642

Number Designation Engine 642
BA09.41-N-1004-01O Bolt from engine charge air duct upstream of charge air cooler to cylinder head cover Nm 9
BA09.41-N-1005-01O Bolt from engine charge air duct upstream of charge air cooler to holder Nm 9
BA09.41-N-1006-01O Bolt from engine charge air duct upstream of charge air cooler to engine support Nm 9