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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Crew Extended >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System -- Model 906 (Engine 642) >> Testing & Repair >> Remove/Install Expansion Reservoir - Ar20.30-D-4950SD

Remove/Install Expansion Reservoir - Ar20.30-D-4950SD

ENGINE 642.898 in MODEL 906 

Fig 1: Expansion Reservoir Remove/Install Component Locations (Shown On Engine 646.985)
G08211649Courtesy of MERCEDES-BENZ USA
Fig 2: Expansion Reservoir Remove/Install Component Locations (Shown On Engine 642.898)
G08211650Courtesy of MERCEDES-BENZ USA
REMOVE/INSTALL EXPANSION RESERVOIR

REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  caused by swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
NOTES Notes on coolant   AH20.00-N-2080-01A 
IMPORTANT Notes on coolant level   AH20.00-P-1142-01SD 
1 Unscrew cap from expansion reservoir (1) IMPORTANT Turn cap on expansion reservoir (1) anti-clockwise by half a revolution, release overpressure, then unscrew cap on expansion reservoir (1).  
2 Draw off coolant from the expansion reservoir (1) using the hand pump SPECIAL TOOL Hand pump Figure
REFER TO CAPACITIES & SPECIFICATIONS Coolant specifications INSTALLATION IMPORTANT Check the antifreeze content; correct if necessary. Correct coolant level.
Sheet 310.1
BB00.40-P-0310-01A
REFER TO CAPACITIES & SPECIFICATIONS Anticorrosion/antifreeze agents (Sheet 325.0) Sheet 325.0 BB00.40-P-0325-00A
3 Remove bolts (7) and bracket (8) with AdBlue filler neck from expansion reservoir (1) With engine 642.898
IMPORTANT Lift bracket (8) until the expansion reservoir (1) can be taken out of the guide.
 
4 Detach coolant hoses (2, 3) at expansion reservoir (1)    
5 Detach coolant hose (4) at expansion reservoir (1) On engine 271, 642, 646, 651  
6 Remove screw/bolt (5) Not with engine 642.898  
7 Lift expansion reservoir (1) and disconnect electrical connector (6) at coolant level indicator switch (S41)    
8 Take out expansion reservoir (1)    
9 Turn coolant level indicator switch (S41) in the direction of the arrow and remove it When replacing the expansion reservoir (1).  
10 Install in the reverse order    
Fig 3: Identifying Hand Pump (210 589 00 71 00)
G08211651Courtesy of MERCEDES-BENZ USA