Replace Lower Corner Pillar Paneling Rear Locking Lug - Ar64.30-D-0002H
MODEL 906.6/7
| Removing | |||
|---|---|---|---|
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| General notes on butt spot welding | AH60.00-N-0036-01H | ||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket | |
| 3 | Separate outer corner pillar paneling bottom section | AR64.30-D-5705-05H | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 4 | Separate crossmember (1), inner lower locking lug (2), upper locking lug (3) and outer lower locking lug (4) | Metal needle template | AR64.30-D-0002-01H |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5 | Prepare lower section of outer corner pillar paneling for installation | AR64.30-D-5705-06H | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 6 | Prepare crossmember (1), inner lower locking lug (2), upper locking lug (3) and outer lower locking lug (4) for installation | Metal needle template | AR64.30-D-0002-03H |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 7 | Install crossmember (1), inner lower locking lug (2), upper locking lug (3) and outer lower locking lug (4) | Multifunction device (spot welding) MIG-MAG inert gas welder |
AR64.30-D-0002-04H |
| Sealant | *BR00.45-Z-1003-01A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 8 | Weld in outer corner paneling (1) | Multifunction device (spot welding) MIG-MAG inert gas welder |
AR64.30-D-5705-08H |
| 2-component adhesive | *BR00.45-Z-1092-02A | ||
| 9 | Clean weld joints and sheet metal flanges with rotary wire brush | ||
| 10 | Clean repair area | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 11 | Prime repair area using primer filler | http://portal.aftersales.i.daimler.com |
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| 12 | Carry out seam sealing after repairs | AR97.10-D-4000H | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 13 | Paint repair areas and adjacent surfaces | http://portal.aftersales.i.daimler.com |
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| 14 | Apply additional cavity preservation | AR97.20-D-1500H | |
| 15 | Remove welding protection blankets | ||
| 16 | Install all detachable body components in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |