Remove/Install Rear Wall - Ar64.10-D-5746HA

MODEL 906.1/2 

Complete rear wall with rear window 

Shown on model 906.2 

Courtesy of MERCEDES-BENZ USA

	Removing
	Risk of death  caused by high voltage used for electric welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Risk of injury  caused by welding spatter and UV light while welding. Risk of poisoning  caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General information on repairs to body		AH60.00-N-0001-01A
1	Prepare tools	Complete workshop equipment and commercially available tools required for repair.
2	Remove detachable parts in area to be repaired
3	Cover up detachable parts	Cover all detachable parts remaining in vehicle with fire-resistant tarpaulin. Welding protective blanket
4	Cut off rear wall (1)	Round wire brush Carbide cutter Wet and dry vacuum cleaner	AR64.10-D-5746-01HA
		Spot weld milling cutter	*201589005100
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
5	Prepare rear wall (1) for installation	Body jig saw Round wire brush Hole punching pliers, 5 mm dia. Hole punching pliers, Ø 6 mm Vice grip pliers (standard) Inert gas welder Multifunction device (spot welding)	AR64.10-D-5746-02HA
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
6	Weld in rear wall (1)	Vice grip pliers (standard) Inert gas welder Multifunction device (spot welding)	AR64.10-D-5746-03HA
7	Clean weld joints.	Round wire brush
8	Clean repair areas	Wet and dry vacuum cleaner
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open flames! Use respiratory protection, protective clothing, gloves, safety goggles and skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
9	Prime area to be repaired using primer filler
	Notes on paintwork repairs		AH98.00-P-9408-02A
10	Carry out seam sealing after repairs	Supplement standard seam seal with MB body sealant.	AR97.10-D-4000H
		Sealant	*BR00.45-Z-1003-01A
		Seam sealant, sprayable 310 ml	*BR00.45-Z-1041-01A
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open flames! Use respiratory protection, protective clothing, gloves, safety goggles and skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
11	Paint repair areas and adjacent surfaces
	Notes on paintwork repairs		AH98.00-P-9408-02A
12	Apply additional cavity preservation		AR97.20-D-1500H
	Notes on cavity preservation	Combination spray gun (corrosion protection)	AH97.20-P-0001-01B
		Preservation agent	*BR00.45-Z-1003-05A
13	Remove welding protection blankets
14	Install all removed detachable body components

Fig 1: (Spot Weld Milling Cutter)

Courtesy of MERCEDES-BENZ USA