Prepare Rear Wall For Installation - Ar64.10-D-5746-02HA
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
- Scribe separation line on rear wall (1) all the way around.
- Cut rear wall (1) at separation point with body jig saw.
Body jig saw
- Remove remaining window cutout element on rear wall (1).
Dimensions:
- Grind mating surfaces on rear wall (1) down to bare metal in crosshatched areas with round wire brush.
Round wire brush
Grind spot weld flanges down to bare metal on both sides.
- Punch holes with Ø 5 mm hole punching pliers on lower crossmember (4) (area D).
Hole punching pliers, 5 mm dia.
- Punch holes with Ø 6 mm hole punching pliers on upper crossmember (2), lower crossmember (4) and connection element (3) (areas A, B, C, E and F).
Hole punching pliers, Ø 6 mm
- Grind crosshatched areas on upper crossmember (2), lower crossmember (4), connection element (3) and reinforcement (5) down to bare metal with round wire brush.
Round wire brush
- Coat insides of spot weld flanges with zinc dust paint.
- Grind crosshatched areas on lower left reinforcement (6) and lower right reinforcement (7) down to bare metal with round wire brush.
Round wire brush
- 10 Coat insides of spot weld flanges with zinc dust paint.
- Fit upper crossmember (2), lower crossmember (4), connection element (3), lower left reinforcement (6), lower right reinforcement (7) and reinforcements (5) on rear wall (1) and fix in place with vise grip pliers.
Vice grip pliers (standard)
Dimensions:
- Upper crossmember (2), lower crossmember (4), connection element (3), lower left reinforcement (6), lower right reinforcement (7) and reinforcements (5) on rear wall (1)
(areas G, H, H1, I, J, L and M).
Multifunction device (spot welding)
- Lower crossmember (4)
(area K).
Inert gas welder
- Drill Ø 7 mm holes on rear wall (1), lower left reinforcement (6) and lower right reinforcement (7) (areas T, U, V, W, X, Y and Z).