Remove/install door pocket on front door lining - AR72.10-P-1045SX

MODEL 221.0 

MODEL 221.1 except CODE (Z07) Top protection 

Fig 1: Identifying Front Door Lining Door Pocket Remove/Install Component (1 Of 3)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Front Door Lining Door Pocket Remove/Install Component (2 Of 3)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Front Door Lining Door Pocket Remove/Install Component (3 Of 3)

Courtesy of MERCEDES-BENZ USA

	Removal
1	Remove door lining (2) from front door	Lay door lining (2) front side down on suitable subsurface to prevent damage	AR72.10-P-1000SX
2.1	Detach insulating mat (6) in area of plastic spot welds (3, 12, 13).	On vehicles with code (595) Heat and noise insulating infrared-reflective laminated glass for rear and side windows or code (596) Heat-insulating glass
3	Remove armrest (4)		AR72.10-P-1033SX
4	Disconnect electrical connector from driver power window, outside mirror and trunk lid switch group (S20/1) or front passenger power window switch (21/2) and remove cover (5).
5	Remove left front door entrance/exit lamp (E17/3) or right front door entrance/exit lamp (E17/4) and guide electrical line to rear of door lining (2).
6	Remove front left door warning lamp (E17/19) or front right door warning lamp (E17/21) and guide electrical line to rear of door lining (2).
7.1	Knock plastic spot welds (3, 12, 13) off of with chisel (11)	When initially removing door pocket (1). Flat side of chisel blade (11) should point upward. Use chisel (11) with a blade width of 10 mm according to DIN 5139.
7.2	Bend open clamping plates (10, 14, 16) with suitable screwdriver and remove from pins (9)	When removing door pocket (1) a second time
8	Remove door pocket (1) from door lining (2).
	Install
9	Insert door pocket (1) in door lining (2)	If the door pocket (1) has already been removed, replace door pocket. Ensure that door pocket (1) is seated properly on door lining (2).
10	Press clamping plates (10, 14, 16) over pins (9, 15, 17) on door pocket (1).	Install new clamping plates (10, 14, 16). Use suitable socket wrench to press down clamping plates (10, 14, 16). The clamping plates (10, 14, 16) should make firm contact with door lining (2).
11.1	Shorten pins (9, 15, 17) down to approx. 2 mm above clamping plates (10, 14, 16) with side cutting pliers.	When initially replacing door pocket (1).
12	Install left front door entrance/exit lamp (E17/3) or right front door entrance/exit lamp (E17/4)
13	Install front left door warning lamp (E17/19) or front right door warning lamp (E17/21)
14	Connect electrical connector to driver power window, outside mirror and trunk lid switch group (S20/1) or front passenger power window switch (21/2) and position cover (5) on door lining (2).
15	Install armrest (4)		AR72.10-P-1033SX
16.1	Glue insulating mat (6) onto the door lining (2).	On vehicles with code (595) Heat and noise insulating infrared-reflective laminated glass for rear and side windows or code (596) Heat-insulating glass
		Special glue	*BR00.45-Z-1002-02A
17	Install door lining (2)		AR72.10-P-1000SX

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1002-02A	Adhesive Terokal 2444	A 000 989 92 71