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Remove/Install Front Bumper - AR88.20-P-2000CY

MODEL 204.9 

MODIFICATION NOTES

25.9.15 "Calibrate front 360° camera using the diagnostic system" added. Operation step 12  

Shown right side of vehicle with removed inner fender 

G09984185Courtesy of MERCEDES-BENZ USA
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove front engine compartment paneling   AR61.20-P-1105CY
2 Unscrew bolts (5) on left and right side of vehicle    
3 Disconnect electrical connector (4) from left front fog lamp (E5/1) and right front fog lamp (E5/2)    
4 Loosen left and right fender liner in area of bumper (1) and pry out from bumper (1) with assembly wedge. SPECIAL TOOL Mounting wedge Fig 1
5 Unscrew bolts (3) on left and right side of vehicle    
6 Disconnect Parktronic electrical connector from front bumper (X26/27) Model 204.9 with code 220 (PARKTRONIC)  
7 Loosen radiator grille (8) IMPORTANT Radiator grille (8) remains on bumper (1). AR88.40-P-4001CY 
8 Unscrew bolts (7) on left and right side of vehicle    
9 Remove bumper (1) with radiator grille (8)
 
INSTALLATION IMPORTANT Check gap dimensions on bumper (1), adjust if necessary. AR60.00-P-0700-01WX
Gap dimension *BE60.00-P-1001-01U 
SPECIAL TOOL Mounting wedge Fig 1
SPECIAL TOOL Feeler gauge Figure
In the event of complaints

Adjust bumper (1)
10 Install in the reverse order    
  Check     
11 Check adjustment of left front fog lamp (E5/1) and right front fog lamp (E5/2),   AP82.10-P-8260CW
  In the event of complaints

Correct adjustment
  Calibrate     
12 Calibrate front 360° camera using the diagnostic system Model 204.9 with code 501 (360° camera) AD00.00-P-2000-04A
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 204.9
BE60.00-P-1001-01U Gap dimension Engine hood to fender Dimension "A" mm 4 (±1)
Engine hood to headlamp Dimension "B" mm 4 (±1)
Engine hood to radiator grille Dimension "C" mm -
Engine hood to bumper Dimension "D" mm 6 (+3/-1)
Engine hood to A-pillar Dimension "E" mm 4 (+1.5/-1)
Bumper to headlamp Dimension "F" mm 3 (+2/-1)
Picture   AR60.00-P-0700-01WX
Fig 1: Identifying Mounting Wedge (110 589 03 59 00)
G09984186Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Feeler Gauge (129 589 03 21 00)
G09984187Courtesy of MERCEDES-BENZ USA