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Check and replace rubber boot - AR46.40-P-0400GZ

MODEL 164 

Shown on model 164.1 

Fig 1: Identifying Rubber Boot, Bellows, Tie Rod And Locknut - Shown On Model 164.1
G10116806Courtesy of MERCEDES-BENZ USA
INSPECT Checking     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Lift/jack up vehicle   AR00.60-P-1000GZ
2 Check bellows (1). NOTES Never check the bellows by pressing in or around the raised beads as this will damage the bellows and eventually cause leaks.
IMPORTANT Perfect sealing of the bellows is absolutely vital for correct functioning of the rack-and-pinion steering, so perform the visual inspection as follows:
  • Raise vehicle at front axle.
  • Stretch bellows (1) by turning the steering onto left or right lock and in the process check for damage (cracks, chafing marks and intrusions), replace if necessary.
 
REMOVINGINSTALLING Remove/install     
3 Remove track rod (2)   AR46.40-P-0200GZ 
4 Unscrew locknut (3)    
5 Detach outer clamp (4)    
6 Detach inner clamp (5)   AR46.40-P-0400-01GH
7 Pull off bellows (1)    
8 Replace O-ring (6)    
9 Check steering rack and inner tie rod thrust joint for corrosion and play IMPORTANT If the steering rack is already corroded and the steering is leaking as a result, the rack-and-pinion steering must be replaced complete: ↓  
Remove/install rack-and-pinion steering
IMPORTANT If the ball joint is worn, replace the inside track rod: ↓
AR46.20-P-0600GZ 
Remove/install inner tie rod with axial joint AR46.40-P-0201GZ 
10 Install in the reverse order