Remove/install fixed window in rear door - AR72.12-P-1970CW

MODEL 204

MODEL 212.0 except CODE (Z04) Light armoring

MODEL 212.1

MODEL 212.2

Shown on model 204.0

Fig 1: Identifying Fixed Window On Rear Door Remove/Install Components

Courtesy of MERCEDES-BENZ USA

Illustrated on model 204.2

Fig 2: Identifying Rear Door Fixed Window Remove/Install Components

Courtesy of MERCEDES-BENZ USA

	Removing
	Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof	Keep body parts and limbs well clear of moving parts.	AS00.00-Z-0011-01A
1	Prepare 1-component adhesive cartridge		AR67.10-P-1000-12CW
			Fig 3
		Cartridge preheater, cartridge gun Repair kit	BR00.45-Z-1089-02A
2	Remove door liner from rear door (3)		AR72.12-P-1010CW
3	Remove inner window lining (16)
4	Remove window guide seal (2)		AR72.12-P-1911CW
5	Remove cover (10)	Model 204.2/9
6	Remove inner sealing rail (4)
7	Remove outer sealing rail (5)
8	Remove window separator bar (6)
9	Fix in place crank window (15) on outer door paneling in window channel with suitable adhesive tape (13) and mask window shaft so that glue residues cannot fall into the window shaft when cutting out the stationary window (1).
	Risk of injury caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows	Always interrupt air supply or power supply before inserting or removing blade. Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
10	Cut adhesive and remove stationary window (1)	Observe course of glue bead (7) Window removal tool, FEIN FSC 1.6	Fig 4
	Install
11	Cut remaining adhesive off of rear door (3) with suitable scraper and remove loosen glue residues.	Do not leave more than 2 mm of adhesive.
12	Clean adhesive areas on rear door (3) and stationary window (1) with cleaner from repair kit and rub dry with dry cloth	The adhesive area must be absolutely free of dust and grease to prevent a decrease in the gluing force when installing the window. Always replace stationary window (1) after removal. Repair kit	BR00.45-Z-1089-02A
13	Repair paint damages on rear door (3) not covered by glue bead (9) with primer stick
14	Coat adhesive areas on rear door (3) and stationary window (1) with primer from repair kit	Allow primer to flash off for at least 10 minutes, otherwise the adhesive force of the glue is decreased. Prime points on adhesion area on rear door (3) without adhesive residues. Repair kit	BR00.45-Z-1089-02A
15	Apply bead of adhesive (9) to rear door (3)	Glue in stationary window (1) within 10 minutes after applying adhesive bead (9) to rear door (3), otherwise the adhesive force of the glue starts to decrease. Uniformly apply bead of adhesive material. The height of the adhesive bead (9) is approx. 13 mm.
			Fig 3
		Cartridge gun Repair kit	BR00.45-Z-1089-02A
16.1	Install stationary window (1) on rear door (3) with bottom area and clip in expansion clips (8).	Model 204.0 Ensure that the expansion clips (8) arrest completely.
16.2	Install stationary window (1) on rear door (3) with bottom area. Then clip in upper expansion clip (11), then lower expansion clip (11). Simultaneously arrest catch hooks (14)	Model 204.2/9 Do not push frame (12) on stationary window (1). Otherwise the frame (12) can be damaged. Ensure that the expansion clips (11) and the catch hooks (14) arrest completely.
16.3	Install stationary window (1) on rear door (3) with bottom area and clip in	Model 212
17	Remove adhesive tape (13)
18	Install window separator bar (6)
19	Install outer sealing rail (5)
20	Install inner sealing rails (4)	Antifriction agent	BR00.45-Z-1010-06A
21	Install covering (10)	Model 204.2/9
22	Install window guide seal (2)		AR72.12-P-1911CW
23	Install inner window lining (16)
24	Install door lining on rear door (3)		AR72.12-P-1010CW

Fig 3: Identifying Intermediate Piece (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Cutting Blade (211 589 06 63 00)

Courtesy of MERCEDES-BENZ USA