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Remove/install front door - AR72.10-P-0500V

MODEL 171.4 

Fig 1: Identifying Front Door Components - Shown On Right Front Door
G05028446Courtesy of MERCEDES-BENZ USA

Shown on right front door 

Shown on right front door with removed door foil 

Fig 2: Identifying Front Door Components - Shown On Right Front Door With Removed Door Foil
G05028447Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

28.3.07 Notes on replacing a door added
REMOVINGINSTALLING Remove/install    
1 Remove speaker from left and right front door (1)   AR82.62-P-7845V
2 Disconnect electrical connector from left door tweeter (H4/33) or right door tweeter (H4/34) and remove left door tweeter (H4/33) or right door tweeter (H4/34)    
3 Detach door foil (2) on left or right front door (1) from front to marker line (A)   AR72.10-P-1010V 
4 Disconnect electrical connectors (3) from left door control unit (N69/1) or am right door control unit (N69/2)    
5 Open clip (4), loosen wiring harnesses (5) from front door (1) land lay behind inner door panel through opening (arrow)    
6 Unclip protective hose (6) from front door (1) with mounting wedge and pull wiring harnesses (5) out of front door (1) SPECIAL TOOL Fig 3
7 Install adhesive tape within shaded area on edge of front door (1) and fender (7) IMPORTANT To prevent damaging the front door (1) or the fender (7).  
8 Unscrew bolt (8) IMPORTANTInstallation:  Repair paint damage on bolt (8) with touch-up pencil.  
    TORQUE SPECIFICATION *BA72.10-P-1010-01AB 
9 Remove bolts (9) NOTES Aid of helper is required for securing front door (1); front door (1) can detach from vehicle in uncontrolled manner and be damaged
IMPORTANTInstallation:  Repair paint damage on bolt (9) with touch-up pencil.
 
    TORQUE SPECIFICATION *BA72.10-P-1004-01AB 
10 Remove front door (1) upward from bottom door hinge (10) and lay down on suitable subsurface. NOTES Remove front door (1) carefully to prevent damaging paint on front door (1) or on fender (7).
IMPORTANT When replacing a door, perform seam sealing and cavity preservation.
 
11 Install in the reverse order    
12 Check gaps on front door (1), adjust if necessary   AR72.10-P-0550V 
FRONT DOOR

Number Designation Model 171
BA72.10-P-1004-01AB Bolt, door hinge on A-pillar Nm 32
BA72.10-P-1010-01AB Bolt on door hinge half connection Nm 32
Fig 3: Identifying Mounting Wedge (110 589 03 59 00)
G05028448Courtesy of MERCEDES-BENZ USA