Replace B-pillar with side longitudinal member - AR63.20-P-0550T
MODEL 211.0/2
Shown on model 211.0
| Remove | |||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and undeburred vehicle parts. Deburr replacement panels. |
AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the hydraulic lifting platform and position the four support plates below the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor. | AS00.00-Z-0007-01A | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Measures for preventing damage to vehicles or components during electro-welding | AH00.00-N-0005-01A | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove front door | AR72.10-P-0500T | |
| 2 | Remove rear door | AR72.12-P-0600T | |
| 3 | Remove detachable parts in area to be repaired | ||
| 4 | Cover all detachable body components that remain in the area to be repaired | Tarpaulin (fireproof) | |
| 5 | Equip straightening bench with modular members, cross members and straightening bracket set. | Celette straightening bench M8S http://gotis.aftersales.mercedes-benz.com Celette straightening bench Sevenne http://gotis.aftersales.mercedes-benz.com Set of Celette modular members 955.940 http://gotis.aftersales.mercedes-benz.com Celette additional member 955.908 http://gotis.aftersales.mercedes-benz.com Car-Bench straightening bench BT 17 http://gotis.aftersales.mercedes-benz.com Car-Bench straightening bench BT 43/1 http://gotis.aftersales.mercedes-benz.com Car-Bench universal crossmember set A 296 http://gotis.aftersales.mercedes-benz.com Multi-Z straightening set system MZ 450.000 http://gotis.aftersales.mercedes-benz.com Celette straightening bench 7211.300 (for model 211) http://gotis.aftersales.mercedes-benz.com Car Bench straightening bracket set 82441 (for model 211) http://gotis.aftersales.mercedes-benz.com Celette 7211.309 supplementary straightening set for Celette straightening bracket set 7211.300 (for model S 211) http://gotis.aftersales.mercedes-benz.com Car Bench 82450 supplementary straightening set for Car Bench straightening set 82441 (for model S 211) http://gotis.aftersales.mercedes-benz.com Celette 7211.308 supplementary straightening set for Celette straightening bracket set 7211.300 (for model 211 4MATIC) http://gotis.aftersales.mercedes-benz.com Car-Bench 82451 supplementary straightening set for Car-Bench straightening bracket set 82441 (for model 211 4MATIC) http://gotis.aftersales.mercedes-benz.com |
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| 6 | Set vehicle onto straightening bench using two-column lift and fasten | Two-column lift http://gotis.aftersales.mercedes-benz.com |
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| 7 | Separate B-pillar (2) with side longitudinal member (3) | AR63.20-P-0550-01T | |
| Figure | |||
Vario Drill WS 91 spot-weld loosening tool Spherical milling cutter, dia. 12 mm Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM) Cutting disk, dia. 65 mm, 80 m/s (max. 23.500 RPM) Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com Tarpaulin (fireproof) Two-column lift http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
Figure | ||
| 8 | Prepare connection points on body in area of side longitudinal member (3) and B-pillar (2) | AR63.20-P-0550-02T | |
| Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM) Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com Zinc dust paint which can be spot welded |
*BR00.45-Z-1001-07A | ||
| 9 | Prepare B-pillar (2) with side longitudinal member (3) for installation | AR63.20-P-0550-04T | |
| Figure | |||
| Figure | |||
| Spherical milling cutter, dia. 12 mm Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Zinc dust paint which can be spot welded |
*BR00.45-Z-1001-07A | ||
| Install | |||
| 10 | Install and weld in B-pillar (2) with side longitudinal member (3) | AR63.20-P-0550-03T | |
| General notes on riveting | AH60.00-P-0003-01N | ||
| Figure | |||
| Test and welding device | Figure | ||
| Round wire brush, braided, dia. 70 mm Electrode miller Clamping pliers Hand riveter Manual temporary fastener, dia. 6.4 mm, clamping area 0 to 15 mm, identification color silver Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM) Cutting disk, dia. 65 mm, 80 m/s (max. 23.500 RPM) PowerBird blind rivet tool http://gotis.aftersales.mercedes-benz.com Inert gas welder http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Spot welder http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Sealant |
*BR00.45-Z-1003-01A | ||
| Preservation agent | *BR00.45-Z-1003-05A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| Zinc dust paint which can be spot welded | *BR00.45-Z-1001-07A | ||
| Polygrip flat/round head rivet, 6.4x14 | *BR00.45-Z-1001-13A | ||
| 11 | Unfasten vehicle from straightening bench | ||
| 12 | Lift vehicle with two-column lift | Two-column lift http://gotis.aftersales.mercedes-benz.com |
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| 13 | Remove straightening bench. | ||
| 14 | Clean area to be repaired | ||
| 15 | Prime area to be repaired with primer/filler | ||
| 16 | Carry out seam sealing after repairs | AR97.10-P-4000T | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 17 | Paint repair areas and adjacent surfaces | ||
| 18 | Cavity preservation following repair work | AR97.20-P-1500T | |
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation gun Sata HRS no. 11072 http://gotis.aftersales.mercedes-benz.com Preservation agent |
*BR00.45-Z-1003-05A | ||
| 19 | Remove tarpaulin from all covered parts that remained in the vehicle | Tarpaulin (fireproof) | |
| 20 | Install front door | AR72.10-P-0500T | |
| 21 | Install rear door | AR72.12-P-0600T | |
| 22 | Install all removed detachable body components |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4x14 | A 003 990 35 97 |