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Home >> Mercedes Benz >> 2009 >> E550 Base >> Repair and Diagnosis >> Collision >> Sealing & Corrosion Protection >> Body Sealing, Corrosion Protection -- E550 (211.072) >> Testing & Repair >> Cavity preservation following repair work - AR97.20-P-1500T

Cavity preservation following repair work - AR97.20-P-1500T

MODEL 211 

Engine hood area 

Fig 1: Identifying Engine Hood Cavity Preservation Area
G07508836Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Front End, Left And Right Front Wheel Well Cavity Preservation Area
G07508837Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Front end and left and right front wheel well area 

Inner front longitudinal member/engine compartment (left and right) area 

Fig 3: Identifying Inner Front Longitudinal Member/Engine Compartment (Left And Right) Cavity Preservation Area
G07508838Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Complete Left/Right Rear Wheel Well Area Cavity Preservation Area
G07508839Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Complete left and right rear wheel well area, shown on model 211.2 

Fig 5: Identifying Cross Member Above Rear Axle Cavity Preservation Area
G07508840Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Cross member above rear axle area, shown on model 211.2 

Rear bottom cross member and longitudinal member area 

Fig 6: Identifying Rear Bottom Cross Member And Longitudinal Member Cavity Preservation Area
G07508841Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Rear fender and left rear end area, shown on model 211.2 

Fig 7: Identifying Rear Fender And Left Rear End Cavity Preservation Area - Model 211.2
G07508842Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 8: Identifying Rear Fender And Left Rear End Cavity Preservation Area - Model 211.0
G07508843Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Rear fender and left rear end area, shown on model 211.0 

Driver and rear door area 

Fig 9: Identifying Driver Door Cavity Preservation Area
G07508844Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 10: Identifying Rear Door Cavity Preservation Area
G07508845Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Area of tailgate, shown on model 211.2 

Fig 11: Identifying Tailgate Cavity Preservation Area
G07508846Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Trunk lid area, shown on model 211.0 

Fig 12: Identifying Trunk Lid Cavity Preservation Area
G07508847Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 13: Identifying Underbody Cavity Preservation Area
G07508848Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Underbody area 

DANGER Risk of explosion  and poisoning caused by solvent vapors and gasses. Risk of injury  to skin and eyes when handling anticorrosion agents. Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. AS97.00-Z-0001-01A 
NOTES Notes on cavity preservation Model 124, 126, 129, 140, 168, 169, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 219, 220, 230, 240, 463, 639, 671, 690.6, 901, 902, 903, 904, 905
Model WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
AH97.20-P-0001-01B 
1 Perform repair preservation IMPORTANT Apply cavity preservation agent in marked areas, from inside, only after completing sealing and paintwork, however, before assembly work. Apply repair preservation agent twice after a drying time of 5 minutes in between.
IMPORTANT The spraying hose should be stiff and the nozzles should spray at angle to the front and rear. The cavities should be dry.
IMPORTANT Insert spray hoses as far as possible into cavities. Spray while inserting and pulling out slowly.
 
REFER TO MAINTENANCE Processing instructions for cavity preservation agent   AP97.20-P-0640-01A 
REFER TO BASIC KNOWLEDGE Cavity protection, general   GF98.00-P-2045A
    Cavity preservation gun HRS no. 11072, see GOTIS http://gotis.aftersales.mercedes-benz.com 
MB cavity wax preservation, 1 l
*BR00.45-Z-1003-05A 
2 Remove cavity sealant from drain holes IMPORTANT The processing temperature should not be less than 15 °C. Additional preservation measures may be required, depending on the repair area, deviating from the standard cavity preservation shown.  
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-05A Cavity preservation, solvent-free (1 l container) A 000 986 72 70 05