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Home >> Mercedes Benz >> 2009 >> E350 Base >> Repair and Diagnosis >> Suspension >> Front Suspension >> Suspension -- E350 (211.256) >> Testing & Repair >> Remove/install stabilizer bar on rear axle - AR32.20-P-0315TA

Remove/install stabilizer bar on rear axle - AR32.20-P-0315TA

MODEL 211.2 except CODE (489) Airmatic (semi-active air suspension) 

MODEL 211.6 

Fig 1: Identifying Rear Axle Stabilizer Components (1 Of 2)
G07274368Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on vehicle with Airmatic 

Fig 2: Identifying Rear Axle Stabilizer Components (2 Of 2)
G07274369Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on vehicle with Airmatic 

MODIFICATION NOTES

31.3.06 "Pinch off filler hose of fuel tank" replaced by "Empty fuel tank" Step 16  
22.5.06 Nut, link rod to stabilizer bar Model 211 *BA32.20-P-1002-04G 
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by body parts being jammed or crushed. Risk of injury  to skin and eyes caused by brake fluid spraying out at high pressure when working on the SBC brake system Deactivate SBC brake system using STAR DIAGNOSIS. AS42.46-Z-0001-01A
DANGER Risk of injury  caused by pinching or crushing  when working on springs or spring bodies that are under tension Use only approved tensioning devices; shield off hazard area if necessary.
Inspect special tools for damage and proper operation (visual inspection).
Wear protective gloves.
AS00.00-Z-0001-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES While working on the rear axle, care must be taken to ensure that the surface of aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the parts will be affected    
INSTALLATION IMPORTANT Only tighten nuts and bolts of chassis components when vehicle is in a ready-to-drive condition.    
1 Deactivate SBC brake system using STAR DIAGNOSIS. Vehicles with Sensotronic Brake Control (SBC)
IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select menu item "SBC Sensotronic Brake Control"/"Deactivate 'SBC' system".
Then process all the individual steps from top to bottom.
STAR DIAGNOSIS diagnosis system
 
2 Secure vehicle on the lifting platform   AR00.60-P-0100T
3 Empty air springs (41) completely using STAR DIAGNOSIS   AR32.22-P-1500-04TA 
NOTES Notes on air suspension   AH32.22-P-1000-01T 
    SPECIAL TOOL *211589000900
    NOTESInstallation:  Always use STAR DIAGNOSIS to fill rear air springs in design level, as they will otherwise be destroyed. AR32.22-P-1500-03TA 
    TORQUE SPECIFICATION *BA32.25-P-1008-04B 
    TORQUE SPECIFICATION
Electronic inclinometer http://gotis.aftersales.mercedes-benz.com 
STAR DIAGNOSIS diagnosis system
*BA32.25-P-1009-04B 
4 Remove rear wheels    
REFER TO MAINTENANCE Remove/install wheels   AP40.10-P-4050Z
5 Remove crossmember (35) TORQUE SPECIFICATION *BA62.30-P-1001-01A 
6.1 Remove rear muffler Engine 646 AR49.10-P-4951T
    Engine 642 AR49.10-P-4951TI
6.2 Remove exhaust system at flange connection Engine 647 AR49.10-P-7280T
6.3 Remove complete exhaust system Engines 112, 113, 156 AR49.10-P-7000TB
    Engine 271 AR49.10-P-7000TK
    Engine 272, 273 AR49.10-P-7000TS
6.4 Remove exhaust system from pipe connection Engine 648 AR49.10-P-7281T
7 Remove rear section components on underfloor paneling   AR61.30-P-1001T
8 Detach and remove heat shields (105c, 105d)   AR49.00-P-1000-01T
9 Detach propeller shaft (106) from flange on rear axle center assembly (50) IMPORTANT Flexible disk remains on propeller shaft.  
    IMPORTANTInstallation:  Attach the propeller shaft to the rear axle differential (50). AR41.10-P-0050-04I
    TORQUE SPECIFICATION *BA41.10-P-1002-01A 
10 Undo fitting sleeves of flexible coupling on flange of rear axle center assembly (50)   AR41.10-P-0050-09DA
REFER TO SHOP-MADE TOOLS Prepare drift for loosening fitted sleeves in flexible couplings.   WF58.50-P-4110-01A
11 Remove bolts from propeller shaft intermediate bearing (106a) and remove rear part of propeller shaft (106) IMPORTANTInstallation:  Do not tighten the bolts of the propeller shaft center support bearing until you have secured the flexible coupling to the rear axle differential (50).  
    IMPORTANTInstallation:  Assemble propeller shaft in correct position. AR41.10-P-0050-05DA
    TORQUE SPECIFICATION *BA41.40-P-1001-01A 
REFER TO CAPACITIES & SPECIFICATIONS Long-life grease (NLGI grade 2) Sheet 266.2 BB00.40-P-0266-02A
12 Detach brake cables (86) from brackets (86a, 86b) on rear axle    
13 Unhook brake cables (86) at automatic cable slack adjuster of parking brake.   AR42.20-P-0525T
14 Remove rear brake pads NOTES Use hook to suspend brake caliper from vehicle to reduce loads on brake hose and avoid destroying brake hose. AR42.10-P-1700R
15 Unclip electric feed lines (arrows) of the rear axle left and right speed sensor as well as the brake lining wear sensor from all retaining clamps.    
16 Drain fuel tank (18) Vehicles with diesel engine except engine 629 AR47.10-P-4001T
    Engine 629 AR47.10-P-4001TJ
    Vehicles with gasoline engine AR47.10-P-4001TB
17 Remove filler hose (17) of fuel tank (18)    
18 Support the rear axle at the rear axle center assembly with a COMMERCIALLY AVAILABLE TOOLS transmission jack and COMMERCIALLY AVAILABLE TOOLS transmission platform Transmission plate http://gotis.aftersales.mercedes-benz.com 
Telescopic lifter http://gotis.aftersales.mercedes-benz.com 
 
19 Detach rear axle carrier (1) from front of frame; to do this, unscrew bolts (1a) TORQUE SPECIFICATION *BA35.10-P-1001-01E 
20 Unclip linkage (3) of rear axle level sensor (B22/3) from stabilizer bar (77)    
21 Detach stabilizer bar (77) from left and right link rod (6k) TORQUE SPECIFICATION *BA32.20-P-1002-04G 
22 Detach left and right mount (77b) of stabilizer bar (77) from rear axle carrier (1) TORQUE SPECIFICATION *BA32.20-P-1003-04G 
23 Remove stabilizer bar (77) to the right    
24 Check condition of air springs (41).    
25 Install in the reverse order    
26 Check oil level in rear axle center assembly (50) and correct if necessary IMPORTANT Mixing of old universal hypoid gear oil and the new FE hypoid gear oil should be avoided due to the better fuel economy. AR35.31-P-0520-03I
27.1 Activate SBC brake system using STAR DIAGNOSIS Vehicles with Sensotronic Brake Control (SBC)
IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select "Initial startup after repair"/"Remove/install brake pads" menu item.
Then process all the individual steps from top to bottom.
STAR DIAGNOSIS diagnosis system
 
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
27.2 Press the brake pedal several times until the brake pads contact the brake disks Vehicles with Adaptive Brake (ABR)
IMPORTANT Firm resistance should be noticeable at the brake pedal.
 
CROSSMEMBER AND FRONT REINFORCEMENT

Number Designation Model 211
BA62.30-P-1001-01A Bolt, crossmember to body Nm 25
PROPELLER SHAFT

Number Designation Model 211
BA41.10-P-1002-01A Self-locking nut, flexible coupling to rear propeller shaft or rear axle differential. M10 Nm 40
M12 Nm 60
REAR AXLE CARRIER

Number Designation Model 211
BA35.10-P-1001-01E Self-locking bolt, front rear axle carrier rubber mount to frame floor Stage 1 Nm 90
Stage 2 ∠° 60
PROPELLER SHAFT INTERMEDIATE BEARING

Number Designation Model 211
BA41.40-P-1001-01A Bolt, propeller shaft intermediate bearing to frame floor assembly Self-tapping screw Nm 25
Bolt with washer Nm -
Bolt with collar and self-centering tip Nm -
Bolt with collar and without self-centering tip Nm -
REAR AXLE STABILIZER BAR

Number Designation Model 211
BA32.20-P-1002-04G Nut, link rod to stabilizer bar Nm 50
BA32.20-P-1003-04G Bolt, torsion bar to rear axle carrier Nm 70
SUSPENSION STRUTS

Number Designation Model 211.2/6
BA32.25-P-1008-04B Nut, rear air spring at spring control arm Nm 150
BA32.25-P-1009-04B Air suspension pressure line at rear axle distributor Nm 2
Fig 3: Identifying Wrench Socket (211 589 00 09 00)
G07274370Courtesy of MERCEDES-BENZ OF NORTH AMERICA.