LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2008 >> S65 >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors & Windows -- Testing & Repair -- S-Class (221) >> Testing & Repair >> Remove/install front door - AR72.10-P-0500SXS

Remove/install front door - AR72.10-P-0500SXS

MODEL 221.1 with CODE (Z07) Top protection 

Shown on vehicle with hydraulic power windows 

Fig 1: Identifying Front Door Components
G07586621Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1.1 Remove crank window on left and right front door (1) On vehicles with hydraulic power windows. AR72.10-P-1900SXS 
1.2 Remove window from left or right front door (1) On vehicles without hydraulic power windows.  
DANGER Risk of injury  caused by moving parts that can pinch, crush  or, in extreme cases, even sever extremities No parts of the body or limbs should be within the operating range of the mechanism when moving components. AS00.00-Z-0009-01A
2.1 Release pressure in pressure reservoir for hydraulic power window in front door On vehicles with hydraulic power windows. AR72.10-P-1800-06SXS 
3.1 Remove screw (2) and remove clamp (3) On vehicles with hydraulic power windows.  
4.1 Mark installation position of hydraulic lines (4) on valve block (5). On vehicles with hydraulic power windows.  
5.1 Detach hydraulic lines (4) from valve block (5) and plug openings in hydraulic lines (4) and valve block (5) On vehicles with hydraulic power windows.
NOTES Use only suitable stop plugs or lint-free rags for plugging. Lint or contamination can contaminate the hydraulic system and thereby cause damage.
 
TORQUE SPECIFICATION *BA72.10-P-1002-01R
6 Unclip protective hose (6) from front door (1). SPECIAL TOOL Figure
7 Guide electrical wiring harnesses out of front door (1)    
8.1 Guide hydraulic lines (4) out of front door (1) On vehicles with hydraulic power windows.  
9 Remove caps (7) and remove bolts below TORQUE SPECIFICATION *BA72.10-P-1014-01R
10 Press door holder (8) off of ball head bolt (9) on A-pillar SPECIAL TOOL Figure
11 Remove front door (1) from door hinge halves on A-pillar NOTES Carefully remove front door (1) to prevent damage to front door (1) and front fender.
See GOTIS for multifunctional lift/holding device http://gotis.aftersales.mercedes-benz.com 
 
12 Install in the reverse order    
13 Check adjustment of front door (1), correct if necessary.   AR72.10-P-0550SXS 
14.1 Check fill level of power window hydraulic pump; correct if necessary On vehicles with hydraulic power windows.  
REFER TO MAINTENANCE Power window system - check oil level AP67.30-P-6710SX
FRONT DOOR

Number Designation Model 221 with code Z07/Z07+Z19
BA72.10-P-1002-01R Bolt, hydraulic line to valve block Nm 7
BA72.10-P-1014-01R Bolt to door hinge shaft Nm 25
Fig 2: Identifying Mounting Wedge (110 589 03 59 00)
G07586622Courtesy of MERCEDES-BENZ USA