Remove/install crank window in front door - AR72.10-P-1900SXS

MODEL 221.1 with CODE (Z07) Top protection with hydraulic power windows

Fig 1: Identifying Front Door Crank Window Components

Courtesy of MERCEDES-BENZ USA

	Remove/install
	Risk of injury from pinching or crushing hands and feet when working on windows.	Secure windows against dropping; use only specified lifting tools; wear safety shoes.	AS67.00-Z-0003-01A
	Notes on avoiding damage to windows installed in special high-security vehicles		AH67.00-P-0003-01FB
1	Completely close crank window (1) on left or right front door and secure against falling down with clamping pliers	Ensure that the door frame seal on the front door is not damaged when supporting.
1			Figure
2	Remove inner door panel (2) from front door		AR72.10-P-0104SXS
3	Remove bolts (3) and remove door lock armor plate (4)	Cut through butyl cord on rear of door lock armor plate (4) with suitable blade. Installation: Check butyl cord on rear of door lock armor plate (4) for damage, replace if necessary. If sections of the butyl cord are damaged, replace only the damaged section. Route new butyl rubber cord parallel to damaged butyl cord. Previously clean bonding surface. Coat bolts (3) with sealer.
			*BA72.10-P-1019-01R
		Loctite 577	*BR00.45-Z-1067-01A
		Sealing cord	*BR00.45-Z-1086-01A
		Cleaner	*BR00.45-Z-1025-04A
4	Remove bolts (5) and remove retaining rails (6)		*BA72.10-P-1003-01R
4	Remove bolts (5) and remove retaining rails (6)	Loctite 270 sealant	*BR00.45-Z-1008-02A
5	Completely lower power window using emergency actuation on valve block (7) and cover	Position emergency operation handle on lower valve actuation on valve block (7) and pull upward.
6	Remove screws (8) and remove door handle cover armor plate (9)	Installation: Ensure that door handle cover armor plate (9) is properly installed in the window guide rail and is flush with the crank window (1), otherwise, the window guide seal in the window guide rail is damaged.
6			*BA72.10-P-1005-01R
7	Detach clamping pliers and carefully lower crank window (1)	Aid of helper required.
7	Detach clamping pliers and carefully lower crank window (1)		Figure
8	Lift crank window (1) in rear area, tilt upward and remove from front door upward and outward	Aid of helper required. Installation: Ensure that crank window (1) is properly seated in window guide rails.
9	Install in the reverse order

FRONT DOOR

Number	Designation		Model 221 with code Z07/Z07+Z19
BA72.10-P-1003-01R	Screw for window lift on crank window	Nm	23
BA72.10-P-1005-01R	Bolt, door handle cover armored plate on crank window	Nm	23
BA72.10-P-1019-01R	Bolt, door lock armor plate on front door	Nm	8

Fig 2: Identifying Chuck (220 589 04 31 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1067-01A	Loctite 577	Henkel Loctite Deutschland GmbH Arabellastrasse 17 81925 Munchen Germany Tel. +49 899268-0 Fax + 49 899101978 www.Loctite.de
BR00.45-Z-1086-01A	Soft top frame sealing profile with metal core 35 m, SEALANT/butyl Bostik 1127	A 005 989 12 71 10
BR00.45-Z-1008-02A	Quick-acting adhesive, Loctite 270	A 002 989 93 71
BR00.45-Z-1025-04A	Cleaner	A 005 989 19 71