Completely replace inner C-pillar side wall - AR63.10-P-0700SX
MODEL 221 except CODE (Z07) Top protection
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| Notes on various body materials | AH60.00-P-0011-01SX | ||
| General information on dent removal and straightening aluminum parts | AH60.00-P-0012-01N | ||
| General information on body connection techniques | AH60.00-P-0015-01SX | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1.1 | Remove fuel tank | Model 221.056/156 with engine 272.965 Model 221.071/171 with engine 273.961 |
AR47.10-P-4100SX |
| 2 | Cover all detachable parts remaining in vehicle | Tarp (fire-resistant) | |
| 3 | Remove rear fender | AR63.50-P-1400SX | |
| 4 | Equip straightening bench with module members, cross members and straightening tool set. | Passenger car straightening system (Celette) Accessories for straightening system (Celette) Straightening systems for passenger cars (Car Bench) Accessories for straightening system (Car Bench) |
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| 5 | Lift vehicle with two-post lift | Two-post lifting platform 3.0-3.5 t, electromechanical | |
| 6 | Set vehicle onto straightening bench | ||
| 7 | Fasten vehicle to straightening bench | ||
| 8 | Remove inner C-pillar (1) | AR63.10-P-0700-01SX | |
Ball cutter, dia. 12 mm Vario Drill WS 91 spot weld removing tool Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) Cutting disk, Ø 65 mm, 80 m/s (max. 23, 500 rpm) Hot air gun - 3000 W Aluminum workshop vehicle Drill Straight grinder Angle grinder Body jig saw Wet/dry vacuum cleaner |
Figure | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 9 | Prepare inner C-pillar (1) | AR63.10-P-0700-02SX | |
| Round wire brush, braided, dia. 70 mm Drill |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 10 | Installation version, side portal | AR63.20-P-0700-01SX | |
| 11 | Install inner C-pillar (1) and weld in | AR63.10-P-0700-03SX | |
| General information on riveting | AH60.00-P-0003-01N | ||
| Figure | |||
Electrode miller Clamping pliers Manual temporary fastener, dia. 4.0 mm, clamping range 0 to 6 mm, identification color yellow Manual temporary fastener, Ø 6.4 mm, clamping area 0 to 15 mm, identification color silver Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) |
Fig 4 | ||
| Taurus 3 blind rivet tool with 100 mm extension unit | Blind rivet/punch riveting method MIG MAG gas welder (steel, brazing, aluminum) Inverter spot welder Drill Angle grinder Wet/dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Polygrip flat round head rivet, 6.4X14 | *BR00.45-Z-1001-13A | ||
| Polygrip countersunk-head rivet, 6.4X14 | *BR00.45-Z-1002-13A | ||
| 4.8X8 steel/steel blind rivet | *BR00.45-Z-1008-13A | ||
| Adhesive | *BR00.45-Z-1092-02A | ||
| 12.1 | Install fuel tank | Model 221.056/156 with engine 272.965 Model 221.071/171 with engine 273.961 |
AR47.10-P-4100SX |
| 13 | Install rear fender | AR63.50-P-1400SX | |
| 14 | Unfasten vehicle from straightening bench | ||
| 15 | Lift vehicle with two-post lift | Two-post lifting platform 3.0-3.5 t, electromechanical | |
| 16 | Remove straightening bench. | ||
| 17 | Clean weld joints and sheet metal flange with round wire brush | Round wire brush, braided, dia. 70 mm Drill |
|
| 18 | Clean repair area | ||
| 19 | Prime repair area with primer filler | ||
| 20 | Carry out seam sealing after repairs | AR97.10-P-4000SX | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 21 | Paint repair areas and adjacent surfaces | ||
| 22 | Cavity preservation following repair work | AR97.20-P-1500SX | |
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Combination pressure spray gun (corrosion protection) | |||
| MB cavity wax preservation, 1 l | *BR00.45-Z-1003-05A | ||
| 23 | Remove tarp |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1003-05A | Cavity sealant, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4X14 | A 003 990 35 97 |
| BR00.45-Z-1008-13A | Blind rivet, power window at left door 4.8X8 | A 003 990 24 97 |
| BR00.45-Z-1002-13A | Polygrip countersunk-head rivet, 6.4X14 | A 003 990 86 97 05 |