Removing/installing the electronic accelerator actuator with flap connection - AR30.20-P-1262GZ

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ENGINE 113.964 in MODEL 164.1

Symbolic representation

Fig 1: Identifying Electronic Accelerator Actuator With Flap Connection Remove/Install Components

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Remove/install
	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	When moving components, ensure that no body parts or limbs are within the operating range of moving parts.	AS00.00-Z-0011-01A
1	Open engine hood and raise to vertical position		AR88.40-P-1000GZ
2	Remove air filter housing		AR09.10-P-1150GZ
3	Remove hot film mass air flow sensor (B2/5)		AR07.07-P-1454GZ
4	Disconnect electrical connector in feed line throttle valve actuator (M16/6)	Do not disconnect the plug from the throttle valve actuator as it is bonded. The electrical connections from the throttle valve actuator and from the air recirculation flap actuator are identical and are interchangeable. The wiring harness of the throttle valve actuator is marked with a blue insulating tape (arrow). Mark wiring harness before disconnecting the electrical connector if this is not the case. Installation: Coat the electrical connector with contact fluid.
		Contact fluid	*BR00.45-Z-1001-14A
5	Unscrew bolts (10) of throttle valve actuator (M16/6)		*BA07.61-P-1001-01A
6	Take out throttle valve actuator (M16/6)	Installation: Install new gasket
7	Install in the reverse order
8	Read out fault memory and erase if required
	Connect up STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A
		STAR DIAGNOSIS diagnosis system	*WH58.30-Z-1048-13A

ME-SFI FUEL INJECTION AND IGNITION SYSTEM

Number	Designation		Engines 112, 113
BA07.61-P-1001-01A	Bolt on throttle valve actuator	Nm	10

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1048-13A	STAR DIAGNOSIS diagnosis system, Compact Passenger Car	6511 1801 00

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-14A	Contact fluid	A 008 989 55 71