LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2008 >> GL320 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 21 (Engine -- Testing & Repair -- 164 Chassis - 2 Of 2) >> Testing & Repair >> Remove/install bottom part of oil pan - AR01.45-P-7555 >> Remove/install bottom part of oil pan - AR01.45-P-7555GZ (ML500)

Remove/install bottom part of oil pan - AR01.45-P-7555GZ (ML500)

WARNING: This page does not describe the selected car, but rather 28 other vehicles, including the 2012 Mercedes-Benz GL550, 2012 Mercedes-Benz GL450, 2011 Mercedes-Benz ML63, 2011 Mercedes-Benz ML550, and 2011 Mercedes-Benz ML350. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE 113.964 in MODEL 164.175 

Fig 1: Identifying Bottom Part Of Oil Pan Remove/Install Components - Engine 113.964
G05257279Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
MODIFICATION NOTES

11.7.06 Bolt, stabilizer bar retaining clamp to bearing bracket   *BA32.20-P-1001-02L 
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof. Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
IMPORTANT   SPECIAL TOOL External Torx set Fig 2
NOTES Notes on self-locking nuts and bolts All models AH00.00-N-0001-01A
1 Raise vehicle   AR00.60-P-1000GZ
2 Open engine hood and raise to vertical position   AR88.40-P-1000GZ
3 Remove bottom engine compartment panel IMPORTANT Only install engine cover after inspecting for leaks. AR61.20-P-1105GZ
4 Drain engine oil, collect if necessary TORQUE SPECIFICATION *BA01.45-P-1003-01B 
    FLUID SPECIFICATION *BF18.00-P-1001-01H 
5 Unscrew bolts (1) on stabilizer bar (2) IMPORTANT Do not remove stabilizer bar completely but just hang it up below.  
    TORQUE SPECIFICATION *BA32.20-P-1001-02L 
6 Disconnect electrical connector (3) at oil sensor (oil level, temperature and quality) (B40)    
7 Remove bolts (4) and oil sensor (oil level, temperature and quality) (B40) TORQUE SPECIFICATION *BA18.40-P-1005-01B 
8 Remove bolts (5) on bracket for power steering oil line (6) TORQUE SPECIFICATION *BA46.30-P-1002-01H 
9 Remove bolts (7) on oil pan bottom section (8), remove oil pan bottom section (8) IMPORTANT Do not damage the sealing surfaces when removing!  
IMPORTANT Notes on sealant path for oil pan   AH01.45-P-0001-01GZ
    IMPORTANTInstallation:  Clean sealing surfaces, apply sealant to sealing surfaces with a bead of 2.0 mm 0.5 mm! The sealant must be applied within 10 minutes! The silicone bead must not be spread!  
    Sealant *BR00.45-Z-1013-01A 
    TORQUE SPECIFICATION *BA01.45-P-1005-01B 
10 Install in the reverse order    
11 Read out fault memory and erase if necessary IMPORTANT Stored faults which may be caused by disconnecting cables or by simulation during test operations, must be erased in the fault memory after completing the work.  
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
    STAR DIAGNOSIS diagnostic system  
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
12 Check for leaks with engine running    
FRONT AXLE STABILIZER BAR

Number Designation Model 164.1/8
BA32.20-P-1001-02L Bolt, stabilizer bar retaining clamp to bearing bracket Nm 180
OIL PAN

Number Designation Engine 113.964
BA01.45-P-1003-01B Oil drain screw to oil pan M14 Nm 30
BA01.45-P-1005-01B Oil pan bottom section bolt at oil pan upper section Thread not pre-tapped Nm 14
Thread pre-tapped Nm 10
OIL LEVEL/OIL PRESSURE SENSOR

Number Designation Engine 113.964
BA18.40-P-1005-01B Oil level sensor at oil pan bottom section Nm 10
POWER STEERING PUMP

Number Designation Engine 113 in model 164, 251
BA46.30-P-1002-01H Bolt, power steering pressure line bracket to engine oil pan Nm 10
ENGINE LUBRICATION

Number Designation Engine 113.964/971
BF18.00-P-1001-01H Engine oil Filling capacity with oil filter Liters 8.5
Filling capacity without oil filter Liters -
Specifications for Operating Fluids Sheet BB00.40-P-0229-01A
Sheet BB00.40-P-0229-03A
Sheet BB00.40-P-0229-05A
Fig 2: Identifying External Torx Set (001 589 76 09 00)
G05257280Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Sealant A 003 989 98 20