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Remove/install exhaust gas recirculation valve - AR14.20-P-7662GZ

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ENGINE 113.964 in MODEL 164.175 

Fig 1: Identifying Exhaust Gas Recirculation Valve Components
G05258740Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/Install    
DANGER Risk of injury  to skin and eyes from handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of injury  caused by fingers being jammed or pinched  when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. When moving components, ensure that no body parts or limbs are within the operating range of moving parts. AS00.00-Z-0011-01A
1 Open engine hood and raise to vertical position   AR88.40-P-1000GZ
2 Remove air filter housing   AR09.10-P-1150GZ
3 Remove hot film mass air flow sensor with air intake pipe   AR07.07-P-1454GZ
4 Unscrew union nut (3) from exhaust gas recirculation valve (1) IMPORTANT Counterhold connection fitting when unscrewing.  
    TORQUE SPECIFICATION *BA14.20-P-1002-01B 
5 Undo bolts (5) from exhaust gas recirculation line (4) at the intake manifold (6) TORQUE SPECIFICATION *BA14.20-P-1003-01B 
6 Remove exhaust gas recirculation line (4) IMPORTANTInstallation:  Replace seal.  
7 Unplug electrical connector at EGR [ARF] vacuum transducer (Y31/1).    
8 Disconnect vacuum line from intake manifold to EGR [ARF] vacuum transducer (7)    
9 Unscrew bolt (2) from exhaust gas recirculation valve (1) at cylinder head TORQUE SPECIFICATION *BA14.20-P-1001-01B 
10 Remove exhaust gas recirculation valve (1) IMPORTANTInstallation:  Replace seal.  
11 Install in the reverse order    
INSPECT Check    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near engine Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
12 Carry out engine test run    
EXHAUST GAS RECIRCULATION

Number Designation Engine 113.940/941/942/943/944/948/960/961/962/964/965/966/967/968/969/971/980/981/982/984/987/988
BA14.20-P-1001-01B Bolt, exhaust gas recirculation valve to cylinder head Nm 20
BA14.20-P-1002-01B Union nut, exhaust gas recirculation pipe to exhaust gas recirculation valve Nm 40
BA14.20-P-1003-01B Screw, exhaust gas recirculation pipe to intake pipe Nm 9