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Home >> Mercedes Benz >> 2008 >> GL320 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 10 (Lubrication, Oil Cooling - 164 Chassis) >> Testing & Repair >> Replace oil pump chain - AR18.10-P-2140GZ (ML500) >> Notes

Replace oil pump chain - AR18.10-P-2140GZ (ML500): Notes

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ENGINE 113.964 in MODEL 164.175 

Fig 1: Identifying Transmission Oil Pump, Oil Return Shutoff Valve And Oil Pump Bolts
G05257667Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/Install    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates below the hoist support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove oil pan bottom section (1)   AR01.45-P-7555GZ
2 Remove oil pan   AR01.45-P-7500GZ
3 Remove oil pump (2) IMPORTANTInstallation: 
  • Ensure oil return flow check valve (3) is correctly installed.
  • Clean the oil pump strainer.
  • Fill the oil pump with engine oil before installing, so that oil is delivered at the initial startup.
AR18.10-P-6020GZ 
4 Separate oil-pump chain   AR18.10-P-2140-01V 
    SPECIAL TOOL Case Figure
    SPECIAL TOOL Pressure screw Figure
    SPECIAL TOOL Chain separating tool Figure
    SPECIAL TOOL Thrust pins Figure
5 Draw in oil pump chain and rivet   AR18.10-P-2140-02V 
    SPECIAL TOOL Case Figure
    SPECIAL TOOL Riveting tool Figure
    SPECIAL TOOL Assembly inserts Fig 7
    SPECIAL TOOL Assembly links Figure
6 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near engine Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
7 Conduct engine test run and check the engine for leaks while it is running NOTES In the event of oil loss determine and eliminate cause, otherwise malfunctions, transmission damage, and serious environmental pollution may occur.  
Fig 2: Identifying Case (602 589 00 98 00)
G05257668Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Thrust Spindle (602 589 05 63 00)
G05257669Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Chain Separating Tool (602 589 02 33 00)
G05257670Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 5: Identifying Thrust Pins (602 589 05 63 01)
G05257671Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 6: Identifying Riveting Tool (602 589 00 39 00)
G05257672Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 7: Identifying Assembly Inserts (103 589 01 63 00)
G05257673Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 8: Identifying Assembly Links (602 589 02 40 00)
G05257674Courtesy of MERCEDES-BENZ OF NORTH AMERICA.