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Home >> Mercedes Benz >> 2008 >> GL320 4WD >> Repair and Diagnosis >> Engine Mechanical >> Accessory Drive Belts >> Accessory Drive Belt - 164 Chassis -- Diesel >> Testing & Repair >> Remove, install poly V-belt - AR13.22-P-1202GZB

Remove, install poly V-belt - AR13.22-P-1202GZB

ENGINE 642.940 in MODEL 164 

Fig 1: Identifying Belt Drive Components
G06878089Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVING Removing    
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof. Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Open engine hood   AR88.40-P-1000GZ
2 Remove engine trim panel   AR01.10-P-2405GZB
3 Remove engine charge air channel upstream of charge air cooler   AR09.41-P-8623GZB
4 Loosen poly-V-belt (1) and remove Turn tensioning device (2) in the direction "LOOSEN" and lock in place with a drift (3).  
  Checking    
5 Inspect belt pulley sections and tensioning device (2) for damage and dirt Installation:  In the event of damage to the belt pulley or the tensioning device (2), these must be replaced.  
6 Check poly-V-belt (1) Installation:  In the event of wear and tear or damage, the poly-V-belt (1) must be replaced. AP13.22-P-1352GZD 
  Check poly-V-belt in visible area for wear   AP13.22-P-1352GZD 
INSTALLING Installing     
7 Install poly-V-belt (1) and tighten it. Turn tensioning device (2) in the direction "LOOSEN" and remove drift (3). The catch is removed and the tensioning device (2) turns itself back into its design position.
Do not use belt wax or any similar products.
When fitting the poly-V-belt (1), the routing diagram must be observed, see: ↓
 
    Routing diagram of poly V-belt AR13.22-P-3902-02PI 
8 Install engine charge air channel upstream of charge air cooler   AR09.41-P-8623GZB
9 Reinstall engine cover   AR01.10-P-2405GZB
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the running engine Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts. AS00.00-Z-0005-01A
10 Carry out engine test run
11 Close engine hood AR88.40-P-1000GZ