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Remove/install steering wheel - AR46.10-P-0100P

MODEL 203, 209, 463.202 /222 /236 /237 /243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /303 /306 /309 /322 /323 /332 /333 /336 /340 /341 /346 

Shown on model 203.7 up to 23.4.04 

Fig 1: Identifying Steering Wheel And Countersunk Screw
G07741772Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Steering Wheel, Fanfare Horns And Airbag Clock Spring Contact
G07741773Courtesy of MERCEDES-BENZ USA

Shown on model 463 as of 1.7.02 

Fig 3: Identifying Steering Wheel, Countersunk Screw And Electrical Connection Of Steering Wheel Heater - As Of 1.7.02
G07741774Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with deployment side facing up; do not expose to temperatures greater than 100°C. When working on these units, disconnect the power supply. AS91.00-Z-0001-01A
DANGER Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, open flames or smoking.
Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers.
AS54.10-Z-0001-01A
NOTES Notes on battery All models AH54.10-P-0001-01A
1 Fully extend steering wheel (32) IMPORTANT Only with electrically adjustable steering column tube.  
2 Move steering wheel (32) to horizontal position IMPORTANT The front wheels must be in the straight-ahead position.  
3 Remove electronic ignition key IMPORTANT The electronic steering lock (ELV) engages.  
4 Activate service mode in Telematic Alarm Identification on Demand (emergency call system) (TELE AID) IMPORTANT Only on model 463.243/244/245/250/309/322/323/332/333 with code (ET2) Tele-Aid - car telephone emergency call system, 463.247/248/254/270 up to 1.4.07 with code (ET2) Tele-Aid - car telephone emergency call system AR82.95-P-0005-03GR
IMPORTANT Notes regarding the Tele-Aid emergency call system Model 463.243/244/245/250/309/322/323/332/333,
Model 463.247/248/254/270 up to 1.4.07
AH82.95-P-0001-01GA
5 Disconnect battery ground line Model 463.202/222/237/243/244/245/246/247/249/250/254/270/271/303/306/309/322/323/332/333/336/340/341/346
Model 463.236/248 except code (979) Special protection version
AR54.10-P-0003G
Model 463.236/248 with code (979) Special protection version, with code (ZS6) Special protection version FB6, with code (E26) Additional battery 100 Ah incl. cutoff relay
Model 463.236/248 with code (979) Special protection version, with code (ZS7) Special protection version FB7, with code (E26) Additional battery 100 Ah incl. cutoff relay
AR54.10-P-0003PM
6 Remove airbag unit from steering wheel (32) Model 203, 463 AR91.60-P-0660P
Model 209 AR91.60-P-0660Q
7 Unplug steering wheel heater connector (1) IMPORTANT Only on model 463.243/244/245/247/248/249/250/254/303/306/309/322/323/332/333/336/346
Model 340/341 as of 1.7.02,
Model 463.202/222/236/237 with code (VL0) Heated multifunction steering wheel
 
8 Remove countersunk screw (32c), steadying steering wheel (32). IMPORTANTInstallation:  Replace countersunk bolt (32c).  
TORQUE SPECIFICATION *BA46.10-P-1001-02A 
9 Pull off steering wheel (32), passing the electrical cables to the airbag unit through the opening in the steering wheel (32) IMPORTANTInstallation:  Align the recesses of the serrations (arrows) on the steering wheel (32) with the markings on the steering shaft.  
INSPECT Checking     
10 Check fanfare horns and airbag clock spring contact (A45) for damage Only on model 203 up to 30.6.02,
Model 203 as of 1.7.02 up to 23.4.04,
Model 209 up to 31.5.04,
Model 203 as of 24.4.04,
Model 209 as of 1.6.04,
Model 463.243/244/245/246/247/248/249/250/254/ 309/322/323/332/333 up to 31.5.04
IMPORTANT If damaged, replace fanfare horns and airbag clock spring contact (A45):

Remove/install clock spring contact:
 
Model 203 up to 30.6.02 AR46.10-P-0200P
Model 203 as of 1.7.02 up to 23.4.04
Model 209 up to 31.5.04
AR46.10-P-0200Q
Model 203 as of 24.4.04
Model 209 as of 1.6.04
AR46.10-P-0200PQ
Model 463.243/244/245/246/247/248/249/250/254/ 309/322/323/332/333 up to 31.5.04 AR46.10-P-0200GS 
Model 463.306/336/346 AR46.10-P-0200GX 
11 Install in the reverse order    
12 Activate steering angle sensor (N49) IMPORTANT Only model 203,
Model 209 up to 31.5.04,
Model 463.243/246/249/322/323 up to 30.5.04,
Model 463.244/245/247/248/250/254/309/332/333 from 30.9.01 to 30.5.04
AR46.10-P-0300-01I 
13 Deactivate service mode in Telematic Alarm Identification on Demand IMPORTANT Only on model 463.243/244/245/250/309/322/323/332/333 with code (ET2) Tele-Aid - car telephone emergency call system, 463.247/248/254/270 up to 1.4.07 with code (ET2) Tele-Aid - car telephone emergency call system AR82.95-P-0005-03GR
IMPORTANT Notes regarding the Tele-Aid emergency call system Model 463.243/244/245/250/309/322/323/332/333,
Model 463.247/248/254/270 up to 1.4.07
AH82.95-P-0001-01GA
14 Connect STAR DIAGNOSIS, read out fault memory and erase if necessary   AD00.00-P-2000-04A
15 Conduct a road test IMPORTANT If the steering wheel (32) is at a slant, adjust it by max. one tooth. If the steering wheel (32) is displaced by more than one tooth, satisfactory resetting of the turn signals is no longer guaranteed.
IMPORTANT The airbag indicator and warning lamp (A1e15) must not light up when the steering is turned to full lock in either direction.
 
STEERING WHEEL

Number Designation Model 203 Model 209 Model 463
BA46.10-P-1001-02A Bolts, steering wheel to steering shaft Nm 80 80 80