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Home >> Mercedes Benz >> 2008 >> G500 >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seats & Restraints -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Remove/install airbag unit on steering wheel - AR91.60-P-0660P

Remove/install airbag unit on steering wheel - AR91.60-P-0660P

MODEL 203, 463.202/222/236/237/243/244/245/246/247/248/249/250/254/270/271/303/306/309/322/323/332/333/336/340/341/346 

Shown on model 463 as of 01.7.02 

Fig 1: Identifying Steering Wheel Airbag Unit Components
G07742477Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. AS91.00-Z-0001-01A
DANGER Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. AS54.10-Z-0001-01A
NOTES Important instructions for performing repair, body work and welding on vehicles with airbags and emergency tensioning retractor units   AH91.00-P-0002-01M
IMPORTANT Legal requirements on handling and storing airbags and emergency tensioning retractor units   AH91.00-P-0004-01A
1 Fully extend steering wheel    
2 Activate service mode in Telematic Alarm Identification on Demand (emergency call system) (TELE AID) IMPORTANT Only on model 463.243/244/245/250/309/322/323/332/333 with code (ET2) Tele-Aid car telephone emergency call system, model 463.247/248/254/270 up to 1.4.07 with code (ET2) Tele-Aid car telephone emergency call system AR82.95-P-0005-03GR
IMPORTANT Notes regarding the Tele-Aid emergency call system Model 463.243/244/245/250/309/322/323/332/333,
model 463.247/248/254/270 up to 1.4.07
AH82.95-P-0001-01GA
3 Disconnect battery ground line Model 463.243/244/245/246/247/249/250/254/270/271/303/306/309/322/323/332/333/336/340/341/346
Model 463.236/248 except code (979) Special protection version
AR54.10-P-0003G
    Model 463.236/248 with code (979) Special protection version, with code (ZS6) Special protection version FB6, with code (E26) Additional battery 100 Ah incl. cutoff relay
Model 463.236/248 with code (979) Special protection version, with code (ZS7) Special protection version FB7, with code (E26) Additional battery 100 Ah incl. cutoff relay
AR54.10-P-0003PM
NOTES Notes on battery   AH54.10-P-0001-01A
4 Remove transmitter key Model 203  
5 Remove bolts (2) Model 203  
    TORQUE SPECIFICATION
Model 463
*BA91.60-P-1001-01A 
    TORQUE SPECIFICATION *BA91.60-P-1001-01B 
    MPECIAL TOOL Figure
6 Lift driver airbag unit (1) from steering wheel    
7 Lift locks (7) MPECIAL TOOL Fig 3
8 Disconnect squib 2 electrical connector (3) and squib 1 electrical connector (4) MPECIAL TOOL Fig 3
9 Disconnect multifunction steering wheel electrical connectors (5, 6)    
10 Remove driver airbag unit (1) IMPORTANT Defective driver airbag units (1) must be made unusable in the proper manner and scrapped in an environmentally acceptable way. In all countries, the valid national and local statutory requirements must be observed.  
REFER TO FORMS Notes on disposing of airbag and emergency tensioning retractor units   OS91.00-P-0001-01A
IMPORTANT Assessment of airbag and belt tensioner units in accident vehicles   AH91.00-P-0006-01B
11 Install in the reverse order    
12 Deactivate service mode in Telematic Alarm Identification on Demand IMPORTANT Only on model 463.243/244/245/250/309/322/323/332/333 with code (ET2) Tele-Aid car telephone emergency call system, model 463.247/248/254/270 up to 1.4.07 with code (ET2) Tele-Aid car telephone emergency call system AR82.95-P-0005-03GR
IMPORTANT Notes regarding the Tele-Aid emergency call system Model 463.243/244/245/250/309/322/323/332/333, model 463.247/248/254/270 up to 1.4.07 AH82.95-P-0001-01GA
13 Read out fault memory and erase IMPORTANT Stored faults which may be caused by removed cables or by a simulation, must be processed and erased in the fault memories after completing the work.  
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
14 Perform basic programming Model 463 AR00.19-P-0200P
AIRBAG

Number Designation   Model 203
BA91.60-P-1001-01A Bolt, airbag to steering wheel Nm 8
AIRBAG

Number Designation   Model 463 up to 31.11.00 Model 463 as of 1.12.00
BA91.60-P-1001-01B Bolt, airbag to steering wheel Nm 6 8
Fig 2: Identifying Screwdriver Bit (126 589 00 10 00)
G07742478Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Removal Lever (203 589 04 33 00)
G07742479Courtesy of MERCEDES-BENZ USA