Completely replace inner C-pillar side wall - AR63.10-P-0700T
MODEL 211.0
| Removing | |||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| General information on repairs to body | AH60.00-N-0001-01A | ||
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| Guidelines for removing fuel tank when performing welding work on bodies | AH60.00-P-3000-01Z | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle | Tarp (fire-resistant) | |
| 3 | Equip straightening bench with module members, cross members and straightening bracket set. | Celette straightening bench M8S http://gotis.aftersales.mercedes-benz.com Sevenne Celette straightening bench http://gotis.aftersales.mercedes-benz.com Set of Celette modular members 955.940 http://gotis.aftersales.mercedes-benz.com Celette auxiliary cross member 955.908 http://gotis.aftersales.mercedes-benz.com Car-Bench straightening bench BT 17 http://gotis.aftersales.mercedes-benz.com Car-Bench straightening bench BT 43/1 http://gotis.aftersales.mercedes-benz.com Car-Bench universal crossmember set A 296 http://gotis.aftersales.mercedes-benz.com Multi-Z straightening set system MZ 450.000 http://gotis.aftersales.mercedes-benz.com Celette straightening tool set 7211.300 (for model 211) http://gotis.aftersales.mercedes-benz.com Car-Bench straightening tool set 82441 (for model 211) http://gotis.aftersales.mercedes-benz.com Celette 7211.308 supplementary straightening set to Celette straightening tool set 7211.300 (for model 211 4Matic) http://gotis.aftersales.mercedes-benz.com Car-Bench 82451 supplementary straightening set to Car-Bench straightening tool set 82441 (for model 211 4Matic) http://gotis.aftersales.mercedes-benz.com |
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| 4 | Place vehicle on straightening bench using two-column lift | Two-post lift http://gotis.aftersales.mercedes-benz.com |
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| 5 | Fasten vehicle to straightening bench | ||
| 6 | Remove rear fender | AR63.50-P-1400T | |
| 7 | Separate inner C-pillar side wall (1) | AR63.10-P-0700-01T | |
Ball cutter, dia. 12 mm Round wire brush, braided, dia. 70 mm Vario Drill WS 91 spot weld removing tool Abrasive disk, Ø 115 mm, 80 m/s (max. 13,250 RPM) |
Figure | ||
| Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angle grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A | ||
| 8 | Prepare inner C-pillar side wall (1) | AR63.10-P-0700-02T | |
| Round wire brush, braided, dia. 70 mm Hole punching pliers, dia. 7 mm Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A | ||
| Install | |||
| 9 | Install and weld in inner C-pillar side wall (1) | AR63.10-P-0700-03T | |
| General information on riveting | AH60.00-P-0003-01N | ||
| Figure | |||
| Figure | |||
| Figure | |||
| Round wire brush, braided, dia. 70 mm Electrode miller Clamping pliers PowerBird blind rivet tool http://gotis.aftersales.mercedes-benz.com Hand riveter Manual temporary fastener, |
6.4 mm, clamping area 0 to 15 mm, identification color silver Abrasive disk, Ø 115 mm, 80 m/s (max. 13,250 RPM) Inert gas welder http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Spot welder http://gotis.aftersales.mercedes-benz.com Angle grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com Polygrip flat round head rivet, 6.4x14 |
*BR00.45-Z-1001-13A | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Preservation agent | *BR00.45-Z-1003-05A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 10 | Adjust gap dimensions on hoods, doors and covers | AR60.00-P-0700-01T | |
| Rear fender/taillamp | *BE60.00-P-1003-01F | ||
| Trunk lid/upper rear fender | *BE60.00-P-1003-01F | ||
| Trunk lid cover/taillamp | *BE60.00-P-1003-01F | ||
| Rear door/upper side section | *BE60.00-P-1002-01F | ||
| Rear door/bottom side section | *BE60.00-P-1002-01F | ||
| Fuel filler flap | *BE60.00-P-1004-01F | ||
| 11 | Install rear fender | AR63.50-P-1400T | |
| 12 | Unfasten vehicle from straightening bench | ||
| 13 | Lift vehicle with two-post lift | Two-post lift http://gotis.aftersales.mercedes-benz.com |
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| 14 | Remove straightening bench. | ||
| 15 | Clean weld joints and metal flanges with wire brush | ||
| 16 | Clean area to be repaired | ||
| 17 | Prime area to be repaired with primer filler | ||
| 18 | Carry out seam sealing after repairs | AR97.10-P-4000T | |
| Sealant | *BR00.45-Z-1003-01A | ||
| 19 | Paint repair areas and adjacent surfaces | ||
| 20 | Cavity preservation following repair work | AR97.20-P-1500T | |
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation gun, Sata HRS no. 11072 http://gotis.aftersales.daimlerchrysler.com Preservation agent |
*BR00.45-Z-1003-05A | ||
| 21 | Remove tarp from all covered parts that remained in the vehicle. | Tarp (fire-resistant) | |
| 22 | Install all removed detachable body components |
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 211.0 | |||
|---|---|---|---|---|---|
| BE60.00-P-1002-01F | Gap dimension | Front door to A-pillar | Dimension "D" | mm | 4.5 (± 0.5) |
| Front door to fender | Dimension "E" | mm | 4 (± 0.5) | ||
| Front door to rear door | Dimension "F" | mm | 4 (+1) | ||
| Front door to roof | Dimension "G" | mm | 4.5 (± 0.5) | ||
| Rear door to top of side section | Dimension "H" | mm | 4.5 (± 0.5) | ||
| Rear door to side section, bottom | Dimension "I" | mm | 3.5 (± 0.5) | ||
| See picture | AR60.00-P-0700-01T | ||||
| BE60.00-P-1003-01F | Gap dimension | Trunk lid to rear fender, top | Dimension "J" | mm | 3.5 (+1) |
| Trunk lid to rear lamp unit | Dimension "K" | mm | 3.9 (+1) | ||
| Trunk lid to bumper | Dimension "L" | mm | 6.5 (-0.5/+1) | ||
| Rear fender to rear lamp unit | Dimension "M" | mm | 2.5 (± 0.5) | ||
| Trunk lid license plate panel to rear lamp unit | Dimension "N" | mm | 4.3 (+1) | ||
| See picture | AR60.00-P-0700-01T | ||||
| BE60.00-P-1004-01F | Gap dimension | Fuel filler flap | Dimension "O" | mm | 3.5 (± 0.5) |
| See picture | AR60.00-P-0700-01T |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4x14 | A 003 990 35 97 |