Remove/install rear side window - AR67.30-P-4000PB

MODEL 169, 203.2/7, 211.2, 240.1, 245.2 

MODEL 230.4 with CODE (P99) Special model "AMG Black Series" 

Illustrated on model 203.7 

Fig 1: Identifying Rear Side Window

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Remove
	Risk of injury  caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows	Always interrupt air supply or power supply before inserting or removing blade. Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
	Risk of injury  due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
	Notes on carrying out repair work in the vehicle interior	Model 240	AH68.00-P-0001-01H
1	Prepare 1-component adhesive cartridge	Heating time is approx. 60 minutes.	AR67.10-P-1000-12SX
		Intermediate piece Cartridge preheater, cartridge gun gotis://K_67.0_02.0	*000589866300
		Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
2	Remove detachable parts when replacing rear side window (1).	Model 169	AR67.30-P-4100AK
		Model 203.2	AR67.30-P-4100P
		Model 203.7	AR67.30-P-4100PB
		Model 211.2	AR67.30-P-4100T
		Model 230.4 with code (P99) Special model "AMG Black Series"	AR67.30-P-4100RBS
		Model 240.1	AR67.30-P-4100H
		Model 245.2	AR67.30-P-4100BK
3.1	Cut out rear side window (1) with Roll Out window removal tool	Secure rear side window (1) against falling down with aid of helper. On model 203.2, 211.2 always replace rear side window (1).
		Model 169.3 Roll out window removal tool, wire roll gotis://K_67.0_01.0	AR67.30-P-4000-02AL
		Model 203.2, 211.2 Roll out window removal tool gotis://K_67.0_01.0  Suction lifting device gotis://K_67.0_03.0	AR67.10-P-1000-11SX
3.2	Cut out rear side window (1) with cutting wire	Observe cutting areas to prevent damaging paint. On model 203.7, 245.2 always replace rear side window (1).
		Model 169.0 "Veritrac" window removal tool gotis://K_67.0_01.0  Suction lifting device gotis://K_67.0_03.0	AR67.30-P-4000-02AK
		Model 203.7, 245.2 "Veritrac" window removal tool gotis://K_67.0_01.0  Suction lifting device gotis://K_67.0_03.0	AR67.30-P-4000-02BK
		Model 240.1 "Veritrac" window removal tool gotis://K_67.0_01.0  Suction lifting device gotis://K_67.0_03.0	AR67.30-P-4000-02HA
3.3	Cut out rear side window (1) with cutting blade	Replace damaged rubber seal on upper roof molding to prevent leakage. Model 230.4 with code (P99) Special model "AMG Black Series" FSC 1.6 window removal tool gotis://K_67.0_01.0	AR67.30-P-4000-01RBS
4	Remove rear side window (1) from body	Suction lifting device gotis://K_67.0_03.0
	Install
5	Prepare body flange for installation of window
	General notes about painting the body flange in the glazing area	Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls.	AH98.00-P-9408-06A
		Models 169.0, 203, 211.2, 240, 245.2 Wet and dry vacuum cleaner gotis://P_00.12_06.0	AR67.10-P-1501-01P
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
		Touch-up pencil	*BR00.45-Z-1012-07A
		Hepox 2K EP primer filler 4017 (Spray Max)	*BR00.45-Z-1050-07A
		Model 230.4 with code (P99) Special model "AMG Black Series"	AR67.30-P-4000-10RBS
		Intermediate piece Cartridge gun gotis://K_67.0_02.0  Wet and dry vacuum cleaner gotis://P_00.12_06.0	*000589866300
		Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
		Touch-up pencil	*BR00.45-Z-1012-07A
		Hepox 2K EP primer filler 4017 (Spray Max)	*BR00.45-Z-1050-07A
6	Install trim frame on rear side window (1).	Model 203.7	AR67.30-P-4010PB
7	Prepare rear side window (1) for installation	Models 169.0, 203, 211.2, 240, 245.2	AR67.10-P-1000-03P
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
		Model 230.4 with code (P99) Special model "AMG Black Series"	AR67.30-P-4000-06RBS
		Intermediate piece Cartridge gun gotis://K_67.0_02.0	*000589866300
		Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
8	Replace rubber window spacers	Model 169.3	AR67.30-P-4000-03AL
		Model 240.1	AR67.20-P-2000-03HA
		Washer	*BR00.45-Z-1006-10A
9.1	Apply glue to body flange
		Model 203.2, 211.2	AR67.10-P-1000-08P
		Intermediate piece Cartridge gun gotis://K_67.0_02.0	*000589866300
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
		Model 230.4 with code (P99) Special model "AMG Black Series"	AR67.30-P-4000-11RBS
		Intermediate piece Cartridge gun gotis://K_67.0_02.0	*000589866300
		Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
9.2	Apply glue to rear side window (1)	Model 169, 203.7, 245.2	AR67.30-P-4000-07PB
		Model 240.1	AR67.30-P-4000-07HA
		Intermediate piece Cartridge gun gotis://K_67.0_02.0	*000589866300
		Repair kit	*BR00.45-Z-1089-02A
10	Install rear side window (1)	Open a side window in the vehicle to prevent the rear side window (1) from being pressed outward by air pressure when the door is closed
		Models 169, 203.2, 203.7, 211.2, 245.2	AR67.30-P-4000-08PB
		Model 230.4 with code (P99) Special model "AMG Black Series"	AR67.30-P-4000-08RBS
		Model 240.1 Suction lifting device gotis://K_67.0_03.0	AR67.30-P-4000-08HA
11	Install detachable parts when replacing rear side window (1).	Model 169	AR67.30-P-4100AK
		Model 203.2	AR67.30-P-4100P
		Model 203.7	AR67.30-P-4100PB
		Model 211.2	AR67.30-P-4100T
		Model 230.4 with code (P99) Special model "AMG Black Series"	AR67.30-P-4100RBS
		Model 240.1	AR67.30-P-4100H
		Model 245.2	AR67.30-P-4100BK
12	Check all electrical consumers in area repaired for proper function.
13	Clean rear side window (1) and passenger compartment

Fig 2: Identifying Intermediate Piece (000 589 86 63 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.