Remove/install rear wall between interior and trunk - AR64.20-P-1090Y

MODEL 219 

Fig 1: Identifying Rear Wall Between Interior And Trunk Remove/Install Components

Courtesy of MERCEDES-BENZ USA

	Removing
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
	Risk of explosion  from aluminum grinding dust, risk of injury  to respiratory system from inhaling dust	Wear protective respiratory mask, protective gloves and safety glasses. Use suitable, grounded vacuum cleaner	AS60.00-Z-0007-01N
	General information on body repair	All models	AH60.00-N-0001-01A
	Pretreatment of bonding surfaces	Model 169, 171, 211, 215, 219, 240, 414, 639	AH60.00-P-0008-01N
	General information on MB materials	Model 124, 126, 129, 140, 163, 168, 169, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 219, 220, 230, 240, 414, 463, 639	AH98.00-P-9409-03A
1	Remove rear shelf	Do not disassemble rear shelf	AR68.30-P-4581TX
2	Remove center paneling in trunk		AR68.30-P-4810TX
3	Cover all detachable parts remaining in vehicle	Tarp (fire-resistant)
4	Separate rear wall (1)		AR64.10-P-5746-01Y
	Recycle aluminum parts		OS60.00-P-0001-01N
		Hot air gun - 3000 W Aluminum workshop vehicle Drill Wet/dry vacuum cleaner
5	Prepare rear wall (1) for installation		AR64.10-P-5746-02Y
		Aluminum workshop vehicle Drill
		Adhesive	*BR00.45-Z-1092-02A
	Install
6	Install rear wall (1)		AR64.10-P-5746-03Y
	General information on riveting	Model 168, 169, 171, 199, 203, 209, 211, 215, 219, 230, 240, 414, 639, 903 Clamping pliers	AH60.00-P-0003-01N
	Taurus 3 blind rivet tool with 100 mm extension unit	Manual temporary fastener, Ø 6.4 mm, clamping area 0 to 15 mm, identification color silver Round wire brush, braided, dia. 70 mm Blind rivet/punch riveting method Aluminum workshop vehicle Drill Wet/dry vacuum cleaner
		Adhesive	*BR00.45-Z-1092-02A
		Polygrip flat round head rivet, 6.4X14	*BR00.45-Z-1001-13A
7	Clean repair area
8	Remove tarp	On all covered parts remaining in vehicle.
9	Install rear shelf		AR68.30-P-4581TX
10	Install center paneling in trunk		AR68.30-P-4810TX

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 009 989 36 71
BR00.45-Z-1001-13A	Blind rivet 6.4 14	A 003 990 35 97