Replace upper front longitudinal member - AR62.20-P-1286T

WARNING: This page is about a different car, the 2009 Mercedes-Benz E550 and 2008 Mercedes-Benz E550. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 211.0/2

Shown on model 211.0

Fig 1: View Of Upper Front Longitudinal Member

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

MODIFICATION NOTES

18.3.08

Value modified: Nut, front suspension strut to front end

*BA32.25-P-1001-04B

	Removing
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
	General information on repairs to body	All models	AH60.00-N-0001-01A
	Measures for preventing damage to vehicles or components when performing electric welding work	All models	AH00.00-N-0005-01A
	Notes on paintwork repairs	All models	AH98.00-P-9408-02A
	General information on MB materials	All models	AH98.00-P-9409-03A
1	Remove left front fender		AR88.10-P-1000T
2	Remove detachable parts in area to be repaired
3	Cover all detachable parts remaining in vehicle	Tarp (fire-resistant)
4	Remove top front longitudinal member		AR62.20-P-1286-01T
		Spot weld milling cutter Ball cutter, dia. 12 mm Round wire brush, braided, dia. 70 mm Vario Drill WS 91 spot weld removing tool Abrasive disk, dia. 115 mm, 80m/s (max. 13,250 RPM) Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com
		Angle grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com	*201589005100
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
5	Prepare upper front longitudinal member		AR62.20-P-1286-02T
		Spot weld milling cutter Round wire brush, braided, dia. 70 mm Vario Drill WS 91 spot weld removing tool Abrasive disk, dia. 115 mm, 80m/s (max. 13,250 RPM) Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angle grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com	*201589005100
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
6	Installing check and welding device	Suspension strut removed.	AR62.20-P-1286-04TA
		Suspension strut built-in.	AR62.20-P-1286-04TE
		Inspection and welding device	*211589022300
		Inspection and welding device	*211589012300
		Nut, front suspension strut to front end	*BA32.25-P-1001-04B
7	Install upper front longitudinal member		AR62.20-P-1286-03T
	General information on riveting		AH60.00-P-0003-01N
		Electrode miller Clamping pliers Hand riveter Pop-up rivet with locking thread, dia. 6.4 mm Spot welder http://gotis.aftersales.mercedes-benz.com Polygrip flat round head rivet, 6.4 x 14 mm	*BR00.45-Z-1001-13A
8	Clean repair areas and prime using primer filler
9	Seam sealing following repair	Supplement standard seals with MB body sealant.	AR97.10-P-4000T
		Sealant	*BR00.45-Z-1003-01A
10	Paint top front longitudinal member and adjacent surfaces
11	Cavity preservation following repair work
	Notes on cavity preservation	Models 124, 126, 129, 140, 170, 201, 202, 203, 208, 210, 211, 215, 220, 463, 671	AH97.20-P-0001-01B
12	Install left front fender		AR88.10-P-1000T
13	Install all removed detachable body components

SUSPENSION STRUTS

Number	Designation		Model 211 steel suspension	Model 211 Airmatic
BA32.25-P-1001-04B	Nut, front suspension strut to front end	Nm	30	30

Fig 2: Identifying Spot Weld Milling Cutter (201 589 00 51 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Identifying Inspection And Welding Device (211 589 01 23 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 4: Identifying Inspection And Welding Device (211 589 02 23 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant, white, 310 ml, DB supply specification 6069.20	A 001 989 63 20
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Blind rivet 6.4 14	A 003 990 35 97