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Replace tires - AR40.10-P-1030SX

MODEL 216 

MODEL 221 except CODE (Z07) Top protection 

with PAX emergency running system wheel 

Fig 1: Removing Tires (1 Of 2)
G07300637Courtesy of MERCEDES-BENZ USA
Fig 2: Removing Tires (2 Of 2)
G07300638Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

1.7.08 "General information - Tires" added
"Repair materials" added
Operation step 8, 15, 22
  Detaching     
NOTES Notes on tires and disk wheels   AH40.10-P-9411-01A 
IMPORTANT Tires - General information   AH40.10-P-1020-01D 
1 Remove wheel.    
REFER TO MAINTENANCE Remove/install wheels AP40.10-P-4050SX 
2.1 Detach jammed balance weight (43a) with assembly tool SPECIAL TOOL Fig 3
2.2 Remove bonded balance weight (43a) with removal tool NOTES Do not use a hard, pointed or sharp-edged tool, in order to avoid damaging the surface of the disk wheels.
SPECIAL TOOL
Fig 4
Loctite 7200 *BR00.45-Z-1038-04A 
3 Remove valve element from valve (43g)    
4 Draining TIREFIT sealant out of tires After using TIREFIT tire sealant AR40.10-P-1080SX 
5 Position the press-off blade of the tire mounting device on the tire bead flank NOTES Do not position press-off blade on the tire flank otherwise the carcass will be damaged. On vehicles with code (475) Tire pressure monitoring system, do not position the bead breaker shovel on the inside or outside of the tire in the area of the valve (43g), otherwise the TPM wheel sensor (A69/1 to A69/4) will be damaged.
IMPORTANT Position the blade on the bead flank opposite the valve (43g).
Tire mounting device for passenger cars with PAX system gotis://F_40.1_01.0 
 
6 Press inner and outer bead flank over safety bead seats and into drop center of disk wheel    
7 Fasten disk wheel on tire mounting device    
8 Apply mounting paste to disk wheel flange and tire beads Wide-tire mounting paste *BR00.45-Z-1066-06A 
9 Position disk wheel on the tire mounting device IMPORTANT Position the disk wheel so that the valve (43g) is 10 cm behind the assembly head, viewed in the direction of rotation (arrow) of the disk wheel.  
10 Align mounting head at small distances (X, Y) to disk wheel    
11 Use assembly lever to lever the tire beads over the mounting lug of the mounting head and detach the tire from the disk wheel NOTES On vehicles with code (475) Tire pressure monitoring system, no forces should act on the TPM wheel sensor (A69/1 to A69/4), otherwise it will be damaged.  
INSPECT Checking     
12 Check condition of disk wheel   AR40.10-P-1010-01A 
13.1 Check the TPM wheel sensor (A69/1 to A69/4) and valve body (3) when installed Vehicles with code (475) Tire pressure monitoring system
NOTES Do not remove TPM wheel sensor (A69/1 to A69/4). Do not retighten union nut (2) otherwise the TPM wheel sensor (A69/1 to A69/4) will be damaged.
IMPORTANT Replace all components if the union nut (2) or TPM wheel sensor (A69/1 to A69/4) are visibly loose or damage can be detected:

Replace TPM wheel sensor (A69/1 to A69/4)
AR40.15-P-0080SX 
13.2 Install new valve (43g). Vehicles without tire pressure monitoring system  
CLEANING Clean     
14 Clean the TPM wheel sensor (A69/1 to A69/4) Vehicles with code (475) Tire pressure monitoring system
NOTES Wipe off dirt with a clean, lint-free cloth only. Do not use compressed air, solvents or cleaners otherwise the TPM wheel sensor (A69/1 to A69/4) will be damaged.
 
  Attaching     
15 Apply mounting paste to disk wheel flanges and tire beads of new tire Wide-tire mounting paste *BR00.45-Z-1066-06A 
16 Position disk wheel on the tire mounting device IMPORTANT Position the disk wheel so that the valve (43g) is approximately 180° opposite the mounting head.
Tire mounting device for passenger cars with PAX system gotis://F_40.1_01.0 
 
17 Place new tire at an angle on disk wheel and align mounting head at small distances (X, Y) to disk wheel IMPORTANT Observe running direction on unidirectional tires. Observe the markings indicating the inside and outside of the tire. On vehicles with mixed tires observe the correct assignment of the tire to disk wheel.  
18 Pull tire over shoulder onto disk wheel with tire mounting device NOTES Vehicles with code (475) Tire pressure monitoring system: No forces should act on the TPM wheel sensor (A69/1 to A69/4), otherwise it will be damaged.
Load the tire beads as little as possible.
 
19 Align the match points of the tire and disk wheel relative to one another    
20 Remove disc wheel with tire from tire mounting device    
21 Remove valve element from valve (43g)    
22 Inflate tires IMPORTANT Inflation pressure max. 3 bar.
IMPORTANT The tire beads must slide evenly over the safety bead seats of the disk wheel; if this is not the case, apply mounting paste to the tire beads again.
Wide-tire mounting paste
*BR00.45-Z-1066-06A 
23 Turn valve element into valve (43g)    
24 Adjust tire inflation pressure to correct pressure. IMPORTANT See tire pressure label in the vehicle's fuel filler flap.  
25 Balance wheel   AR40.10-P-1040SX 
26 Mount wheel    
REFER TO MAINTENANCE Remove/install wheels AP40.10-P-4050SX 
27.1 Activate tire pressure loss warner Vehicles with tire pressure loss warner
See: Perform adjustments on control system
AR54.30-P-1000-02RAW
27.2 Activate the tire pressure monitoring system Vehicles with code (475) Tire pressure monitoring system  
See: Perform adjustments on control system AR54.30-P-1000-02RAS
Fig 3: Identifying Assembly Tool (124 589 17 63 00)
G07300639Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Removal Tool (129 589 00 59 00)
G07300640Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH Arabellastrasse 17
81925 Munchen
Germany
Tel. +49 899268-0
Fax + 49 899101978
www.Loctite.de
BR00.45-Z-1066-06A Wide-tire mounting paste Tip Top Stahlgruber
Otto Gruber GmbH&Co. KG Gruber Str. 63
85586 Poing
Germany
www.tiptop.de