Partially replace outer side longitudinal member - AR63.30-P-1050CW: Notes
WARNING: This page is about a different car, the 2011 Mercedes-Benz C300, 2010 Mercedes-Benz C300, 2009 Mercedes-Benz C300, and 2008 Mercedes-Benz C300. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 204.0 /2
| Removing | |||
|---|---|---|---|
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Prepare all workshop equipment and commercially available tools required for repair | Workshop equipment and commercially available tools | |
| 2 | Remove all detachable parts in repair area. | ||
| 3 | Cover all detachable parts remaining vehicle with fireproof tarpaulin | ||
| 4 | Separate outer side longitudinal member (1) | AR63.30-P-1050-01CW | |
| Spot weld milling cutter | Fig 2 | ||
| 5 | Prepare outer side longitudinal member (1) | AR63.30-P-1050-02CW | |
| Installing | |||
| 6 | Install and weld in outer side longitudinal member (1) | AR63.30-P-1050-03CW | |
| General information on riveting | AH60.00-P-0003-01N | ||
| Polygrip flat round head rivet, 6.4 X14 | *BR00.45-Z-1001-13A | ||
| 7 | Clean repair areas | ||
| 8 | Prime repair area using primer filler | ||
| 9 | Paint repair areas and adjacent surfaces | ||
| 10 | Carry out seam sealing after repairs | Supplement standard sealants with MB body sealant. | AR97.10-P-4000CW |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 11 | Remove tarp | On all covered parts remaining in vehicle. | |
| 12 | Apply additional cavity preservation | AR97.20-P-1500SX | |
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| MB cavity wax preservation, 1L | *BR00.45-Z-1003-05A | ||
| 13 | Install all detachable body components in area to be repaired. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-05A | Cavity sealant, solvent-free (1 | container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4X14 | A 003 990 35 97 |