LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2008 >> C350 >> Repair and Diagnosis >> External Pages >> Different car >> Section 154 (Side Wall -- C300 (204.054)) >> Testing & Repair >> Partially replace outer side longitudinal member - AR63.30-P-1050CW >> Prepare outer side longitudinal member - AR63.30-P-1050-02CW

Prepare outer side longitudinal member - AR63.30-P-1050-02CW

WARNING: This page is about a different car, the 2011 Mercedes-Benz C300, 2010 Mercedes-Benz C300, 2009 Mercedes-Benz C300, and 2008 Mercedes-Benz C300. However, it is still accessible from the selected car via links, so may be relevant.
  1. Scribe cutting lines on outer side longitudinal member (1) according to section cut out (areas A and C).

    IMPORTANT Transfer position of separation lines from vehicle (areas A and C).

  2. Scribe cutting line on outer side longitudinal member (area B).

    IMPORTANT Transfer separation line from vehicle (area B).

  3. Cut separation lines on outer side longitudinal member with body saw (areas A, B and C).
    Fig 1: Identifying Cutting Lines On Outer Side Longitudinal Member
    G07524696Courtesy of MERCEDES-BENZ USA
  4. Grind mating surfaces on outer side longitudinal member (1) down to bare metal in cross-hatched areas with COMMERCIALLY AVAILABLE TOOLS round wire brush.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

    Fig 2: Identifying Outer Side Longitudinal Member Mating Surfaces
    G07524697Courtesy of MERCEDES-BENZ USA