Completely replace inner C-pillar side wall - AR63.10-P-0700CW
WARNING: This page is about a different car, the 2011 Mercedes-Benz C300, 2010 Mercedes-Benz C300, 2009 Mercedes-Benz C300, and 2008 Mercedes-Benz C300. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 204.0
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on repairs to body | AH60.00-N-0001-01A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Prepare required workshop equipment and commercially available tools for repair | ||
| 2 | Remove all detachable body components in area to be repaired. | ||
| 3 | Cover all detachable parts remaining vehicle with fireproof tarpaulin | ||
| 4 | Equip straightening bench with module members, cross members and straightening bracket set. | ||
| 5 | Lift vehicle with two-column lifting platform | ||
| 6 | Set vehicle onto straightening bench | ||
| 7 | Fasten vehicle to straightening bench | ||
| 8 | Remove rear fender | AR63.50-P-1400CW | |
| 9 | Remove inner C-pillar side wall (1) | AR63.10-P-0700-01CW | |
| Figure | |||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 10 | Prepare inner C-pillar side wall (1) for installation | AR63.10-P-0700-02CW | |
| Figure | |||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 11 | Set up side portal frame with inspection and welding device | ||
| Figure | |||
| Fig 4 | |||
| 12 | Install and weld in inner C-pillar side wall (1) | AR63.10-P-0700-03CW | |
| Figure | |||
| Fig 4 | |||
| Adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Rivet | *BR00.45-Z-1001-13A | ||
| Rivet | *BR00.45-Z-1012-13A | ||
| 13 | Install rear fender | AR63.50-P-1400CW | |
| 14 | Unfasten vehicle from straightening bench | ||
| 15 | Lift vehicle with two-column lifting platform | ||
| 16 | Remove straightening bench. | ||
| 17 | Clean weld joints and sheet metal flange with round wire brush | ||
| 18 | Clean repair areas | ||
| 19 | Prime area to be repaired using primer filler | ||
| 20 | Carry out seam sealing after repairs | AR97.10-P-4000CW | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 21 | Paint repair areas and adjacent surfaces | ||
| 22 | Apply additional cavity preservation | AR97.20-P-1500CW | |
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Preservation agent | *BR00.45-Z-1003-05A | ||
| 23 | Remove tarp | ||
| 24 | Install all removed detachable body components |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4 X14 | A 003 990 35 97 |
| BR00.45-Z-1012-13A | Blind rivet 6.5 X12.5 | A 004 990 16 97 |