Completely replace inner C-pillar side wall - AR63.10-P-0700SX
MODEL 221 except CODE (Z07) Top protection
| Removing | |||
|---|---|---|---|
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. |
AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel. | No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on repairs to body | AH60.00-N-0001-01A | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| Notes on various body materials | AH60.00-P-0011-01SX | ||
| General information on dent removal and straightening aluminum parts | AH60.00-P-0012-01N | ||
| General information on body connection techniques | AH60.00-P-0015-01SX | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1.1 | Remove fuel tank | Model 221.056/156 with engine 272.965 Model 221.071/171 with engine 273.961 |
AR47.10-P-4100SX |
| 2 | Cover all detachable parts remaining in vehicle | Tarp (fire-resistant) | |
| 3 | Remove rear fender | AR63.50-P-1400SX | |
| 4 | Equip straightening bench with module members, cross members and straightening bracket set. | Celette straightening bench M8S http://gotis.aftersales.mercedes-benz.com |
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| Celette straightening bench Sevenne http://gotis.aftersales.mercedes-benz.com |
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| Set of Celette module members 955.940 http://gotis.aftersales.mercedes-benz.com |
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| Celette additional member 955.908 http://gotis.aftersales.mercedes-benz.com |
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| Car-Bench straightening bench BT 17 http://gotis.aftersales.mercedes-benz.com |
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| Car-Bench straightening bench BT 43/1 http://gotis.aftersales.mercedes-benz.com |
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| Car-Bench straightening bench BT 140 http://gotis.aftersales.mercedes-benz.com |
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| Car-Bench universal crossmember set A 296 http://gotis.aftersales.mercedes-benz.com |
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| Car-Bench universal crossmember set 296/19 http://gotis.aftersales.mercedes-benz.com |
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| Multi-Z straightening set system MZ 450.000 http://gotis.aftersales.mercedes-benz.com |
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| Celette straightening bracket set 7221.300 (for model 221) http://gotis.aftersales.mercedes-benz.com |
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| Car-Bench straightening bracket set 82456 (for model 221) http://gotis.aftersales.mercedes-benz.com |
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| 5 | Lift vehicle with two-post lift | Two-post lift http://gotis.aftersales.mercedes-benz.com |
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| 6 | Set vehicle onto straightening bench | ||
| 7 | Fasten vehicle to straightening bench | ||
| 8 | Remove inner C-pillar (1) | AR63.10-P-0700-01SX | |
Ball cutter, dia. 12 mm Vario Drill WS 91 spot weld removing tool Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM) Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 RPM) Hot air gun - 3000 W Aluminum workshop vehicle Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
Figure | ||
| Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
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| Angle grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
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| Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
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| Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 9 | Prepare inner C-pillar (1) | Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
AR63.10-P-0700-02SX |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 10 | Installation version, side portal | AR63.20-P-0700-01SX | |
| 11 | Install inner C-pillar (1) and weld in | AR63.10-P-0700-03SX | |
| General information on riveting | AH60.00-P-0003-01N | ||
| Figure | |||
Electrode miller Clamping pliers Manual temporary fastener, dia. 4.0 mm, clamping range 0 to 6 mm, identification color yellow Manual temporary fastener, dia. 6.4 mm, clamping area 0 to 15 mm, identification color silver Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM) |
Figure | ||
| Taurus 3 blind rivet tool with 100 mm long extension unit http://gotis.aftersales.mercedes-benz.com |
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| Inert gas welder http://gotis.aftersales.mercedes-benz.com |
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| Spot welder http://gotis.aftersales.mercedes-benz.com |
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| Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
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| Angle grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
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| Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Polygrip flat round head rivet, 6.4 x14 | *BR00.45-Z-1001-13A | ||
| Polygrip countersunk head rivet, 6.4 x14 | *BR00.45-Z-1002-13A | ||
| 4.8x8 steel/steel blind rivet | *BR00.45-Z-1008-13A | ||
| Adhesive | *BR00.45-Z-1092-02A | ||
| 12.1 | Install fuel tank | Model 221.056/156 with engine 272.965 Model 221.071/171 with engine 273.961 |
AR47.10-P-4100SX |
| 13 | Install rear fender | AR63.50-P-1400SX | |
| 14 | Unfasten vehicle from straightening bench | ||
| 15 | Lift vehicle with two-post lift | Two-post lift http://gotis.aftersales.mercedes-benz.com |
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| 16 | Remove straightening bench. | ||
| 17 | Clean weld joints and sheet metal flange with round wire brush | Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
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| 18 | Clean area to be repaired | ||
| 19 | Prime area to be repaired with primer filler | ||
| 20 | Carry out seam sealing after repairs | AR97.10-P-4000SX | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 21 | Paint repair areas and adjacent surfaces | ||
| 22 | Cavity preservation following repair work | AR97.20-P-1500SX | |
| Notes on cavity preservation | Cavity preservation gun Sata HRS no. 11072 http://gotis.aftersales.mercedes-benz.com |
AH97.20-P-0001-01B | |
| MB cavity wax preservation, 1 l | *BR00.45-Z-1003-05A | ||
| 23 | Remove tarp |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1002-13A | Polygrip countersunk head rivet, 6.4 x14 | A 003 990 86 97 05 |
| BR00.45-Z-1008-13A | Blind rivet, power window at left door 4.8X8 | A 003 990 24 97 |
| BR00.45-Z-1001-13A | Blind rivet 6.4x14 | A 003 990 35 97 |