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Home >> Mercedes Benz >> 2007 >> S600 >> Repair and Diagnosis >> Collision >> Sealing & Corrosion Protection >> Body Sealing, Corrosion Protection -- S-Class (221) >> Testing & Repair >> Cavity preservation following repair work - AR97.20-P-1500SX

Cavity preservation following repair work - AR97.20-P-1500SX

MODEL 221 

Wheelhouse with complete front longitudinal member 

Fig 1: Identifying Wheelhouse With Complete Front Longitudinal Member Cavity Preservation Repair Area
G07591219Courtesy of MERCEDES-BENZ USA

A-pillar on longitudinal member and inner and outer connection element 

Fig 2: Identifying Longitudinal Member And Inner And Outer Connection Element Cavity Preservation Repair Area
G07591220Courtesy of MERCEDES-BENZ USA

B-pillar on longitudinal member, outer side paneling and inner roof frame 

Fig 3: Identifying Longitudinal Member, Outer Side Paneling And Inner Roof Frame Cavity Preservation Repair Area
G07591221Courtesy of MERCEDES-BENZ USA

Side longitudinal member 

Fig 4: Identifying Side Longitudinal Member Cavity Preservation Repair Area
G07591222Courtesy of MERCEDES-BENZ USA

Entire rear fender Complete rear end 

Fig 5: Identifying Rear Fender Cavity Preservation Repair Area
G07591223Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Complete Rear End Cavity Preservation Repair Area
G07591224Courtesy of MERCEDES-BENZ USA

Front roof frame 

Fig 7: Identifying Front Roof Frame Cavity Preservation Repair Area
G07591225Courtesy of MERCEDES-BENZ USA

Inner roof frame 

Fig 8: Identifying Inner Roof Frame Cavity Preservation Repair Area
G07591226Courtesy of MERCEDES-BENZ USA

Rear roof frame 

Fig 9: Identifying Rear Roof Frame Cavity Preservation Repair Area
G07591227Courtesy of MERCEDES-BENZ USA

Rear longitudinal member 

Fig 10: Identifying Rear Longitudinal Member Cavity Preservation Repair Area
G07591228Courtesy of MERCEDES-BENZ USA

Complete underbody 

Fig 11: Identifying Underbody Cavity Preservation Repair Area
G07515160Courtesy of MERCEDES-BENZ USA
DANGER Risk of explosion  and poisoning  caused by solvent vapors and gasses. Risk of injury  to skin and eyes when handling anticorrosion agents. Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. AS97.00-Z-0001-01A 
NOTES Notes on cavity preservation   AH97.20-P-0001-01B 
1 Perform repair preservation in cross-hatched areas through vehicle openings (arrows). IMPORTANT Apply cavity sealant from inside in cross-hatched areas following sealing and paintwork, however, before performing assembly work. Apply repair preservation agent twice with a drying time of 5 minutes in between.
IMPORTANT The spraying hose should be stiff and the nozzles should spray at angle to the front and rear. The cavities should be dry.
IMPORTANT Insert spray hoses as far as possible into cavities. Spray while inserting and pulling out slowly.
 
    IMPORTANT The processing temperature should not be less than 15 °C. Additional preservation measures may be required depending on the repair area deviating from the standard cavity preservation illustrated.  
REFER TO MAINTENANCE Processing instructions for cavity preservation agent   AP97.20-P-0640-01SX 
    Cavity preservation gun Sata HRS no. 11072
http://gotis.aftersales.mercedes-benz.com 
MB cavity wax preservation, 1 l
*BR00.45-Z-1003-05A
2.1 Perform repair preservation in area of rear inner roof frame (A), upper B-pillar (B) and front inner front frame (C) through side roof paneling opening (a), B-pillar opening (b) and front side roof paneling opening (c). IMPORTANT Openings (a, b, c) not visible on finished vehicle.
IMPORTANT Apply cavity sealant from inside in cross-hatched areas following sealing and paintwork, however, before performing assembly work. Apply repair preservation agent twice with a drying time of 5 minutes in between.
IMPORTANT The spraying hose should be stiff and the nozzles should spray at angle to the front and rear. The cavities should be dry.
IMPORTANT Insert spray hoses as far as possible into cavities. Spray while inserting and pulling out slowly.
IMPORTANT The processing temperature should not be less than 15 °C. Additional preservation measures may be required depending on the repair area deviating from the standard cavity preservation illustrated.
 
REFER TO MAINTENANCE Processing instructions for cavity preservation agent   AP97.20-P-0640-01SX 
    Cavity preservation gun Sata HRS no. 11072
http://gotis.aftersales.mercedes-benz.com 
Preservation agent
*BR00.45-Z-1003-05A
3 Remove cavity sealant from drain holes    
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-05A Cavity preservation, solvent-free (1 l container) A 000 986 72 70 05