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Home >> Mercedes Benz >> 2007 >> S550 Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission -- Testing & Repair -- S-Class (221) - 3 Of 3 >> Testing & Repair >> Remove/install oil lines of oil cooling for automatic transmission - AR27.55-P-0600SX

Remove/install oil lines of oil cooling for automatic transmission - AR27.55-P-0600SX

TRANSMISSION 722.9 in MODEL 221.0 /1, 216.3 without 4MATIC 

TRANSMISSION 722.6 in MODEL 221.1, 216.3 

Fig 1: Identifying Right And Left Oil Cooling Lines (Feed And Return)
G07584777Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning  caused by swallowing hydraulic fluid Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
    NOTES Before starting work, the area around the oil cooling lines (7, 8) must be thoroughly cleaned at the connecting points. Even the smallest dirt particles in the hydraulic components can lead to malfunctions and a total failure of the transmission.  
1 Open engine hood and raise to vertical position    
2 Detach oil cooling lines (7, 8) from radiator IMPORTANT Do not pull the oil cooling lines (7, 8) out of the radiator yet. AR27.10-P-0501-03SX
SPECIAL TOOL Fig 2
3 Attach engine hoist Model 221.095/195 AR33.10-P-0105SX
4 Remove bolts of front engine mount from front axle carrier and lift engine Model 221.095/195 with engine 272.974 AR22.10-P-1260SXH
5 Detach ground line from bell housing Model 221.095/195  
TORQUE SPECIFICATION *BA27.40-P-1001-01E 
6 Remove double clamps and retaining clamps of oil cooling lines (7, 8) TORQUE SPECIFICATION Transmission 722.6 *BA27.55-P-1009-01B 
TORQUE SPECIFICATION Transmission 722.9 *BA27.55-P-1006-01D 
TORQUE SPECIFICATION Transmission 722.6 *BA27.55-P-1010-01B 
TORQUE SPECIFICATION Transmission 722.9 *BA27.55-P-1005-01D 
7 Detach oil cooling lines (7, 8) from automatic transmission   AR27.10-P-0502-01SX
TORQUE SPECIFICATION Transmission 722.6 *BA27.55-P-1002-01B 
TORQUE SPECIFICATION Transmission 722.6 *BA27.55-P-1009-01B 
TORQUE SPECIFICATION Transmission 722.6 *BA27.55-P-1010-01B 
TORQUE SPECIFICATION Transmission 722.9 *BA27.55-P-1002-01D 
TORQUE SPECIFICATION Transmission 722.9 *BA27.55-P-1005-01D 
TORQUE SPECIFICATION Transmission 722.9 *BA27.55-P-1006-01D 
SPECIAL TOOL Fig 2
Cleaner from package *BR00.45-Z-1028-04A 
8 Pull oil cooling lines (7, 8) out of radiator See "Disconnect and connect transmission oil line". AR27.10-P-0501-03SX
SPECIAL TOOL Fig 2
9 Remove oil cooling lines (7, 8)    
10 Install in the reverse order    
11 Check oil level in automatic transmission and correct if necessary Transmission 722.9 AR27.00-P-0270W
Transmission 722.6 AR27.00-P-0100AC
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
12 Perform engine test run and check transmission for proper function and leaktightness.
HOUSING

Number Designation Transmission 722.9 in Model 216, 221
BA27.40-P-1001-01E Bolt, automatic transmission to crankcase Nm 39
TRANSMISSION OIL COOLING SYSTEM

Number Designation Transmission 722.9
BA27.55-P-1002-01D Bolt, transmission oil line to transmission housing Banjo bolt Stage 1 Nm 5
Stage 2 ∠° 90
Hexalobular bolt Nm 12
BA27.55-P-1005-01D Bolt, oil cooling line double clamp to bracket Nm 8
BA27.55-P-1006-01D Bolt, oil cooling line double clamp to engine oil pan Nm 8
TRANSMISSION OIL COOLING

Number Designation Transmission 722.6 in model 204, 216, 221
BA27.55-P-1002-01B Banjo bolt or union nut, oil cooler line to torque converter and transmission housing Stage 1 Nm 5
Stage 2 ∠° 90
Hexalobular bolt Nm 12
BA27.55-P-1009-01B Bolt, oil cooling line double clamp to engine oil pan Nm 10
BA27.55-P-1010-01B Bolt, oil cooling line double clamp to bracket Nm 10
Fig 2: Identifying Set Of Stop Plugs (129 589 00 91 00)
G07584778Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Cleaner from package