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Home >> Mercedes Benz >> 2007 >> E320 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - 211 Chassis >> Testing & Repair >> Bleed brake system with STAR DIAGNOSIS - AR42.10-P-0012R

Bleed brake system with STAR DIAGNOSIS - AR42.10-P-0012R

MODEL 211 with Sensotronic Brake Control (SBC) 

MODEL 230 except CODE (P99) "AMG Black Series" special model 

MODIFICATION NOTES

29.7.09 Value changed: bleed screw to brake caliper *BA42.10-P-1002-10H 
  Value changed: bleed screw to brake caliper *BA42.10-P-1001-12H 
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by body parts being jammed or crushed. Risk of injury  to skin and eyes caused by brake fluid spraying out at high pressure when working on the SBC brake system Deactivate SBC brake system using STAR DIAGNOSIS. AS42.46-Z-0001-01A 
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
NOTES Brake fluid notes   AH42.50-P-0001-01A 
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A 
NOTES Notes on bleeding brake system   AH42.10-P-0002-01T 
1 Connect battery charger IMPORTANT It must be possible to raise the vehicle with the battery charger connected.  
2 Connect brake fluid changing equipment NOTES Only approved brake fluid changing units may be used as otherwise malfunctions may occur in the SBC system.
IMPORTANT Follow directions in operating manual supplied by manufacturer.
Set bleeding pressure to between 2 bar and 2.5 bar.
Brake fluid changer with reservoir (10-20 l) gotis://B_42/43.2_01.1 
 
FLUID SPECIFICATION Brake fluid *BF42.10-P-1001-01A 
3 Connect STAR DIAGNOSIS IMPORTANT It must be possible to raise the vehicle with the STAR DIAGNOSIS diagnostic system connected.
Position diagnostic system such that its display screen can be seen from the driver seat.
STAR DIAGNOSIS diagnosis system
 
4 Raise vehicle with vehicle lift Model 211
Model 230
AR00.60-P-1000T
5 Remove wheels If the bleed screw is inaccessible  
REFER TO MAINTENANCE Remove/install wheels, rotate if necessary AP40.10-P-4050Z
6 Provide an empty brake fluid receptacle IMPORTANT Total capacity for bleeding process up to 2250 ml.
Brake fluid receptacle
 
7 Carry out bleeding operation using STAR DIAGNOSIS IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select menu item "SBC Sensotronic Brake Control" and appropriate menu item for performed repair.
Then process all the individual steps from top to bottom.
IMPORTANT Extremely high pressure: Secure bleed hose with electrohydraulic brake adapter to prevent it from slipping off the bleed screw.
Front axle, model 211, 230:
 
TORQUE SPECIFICATION Model 211 *BA42.10-P-1002-10H 
TORQUE SPECIFICATION Model 230 *BA42.10-P-1002-10B
Rear axle, model 211, 230:  
TORQUE SPECIFICATION Model 211 *BA42.10-P-1001-12H 
TORQUE SPECIFICATION Model 230 *BA42.10-P-1001-12B
SPECIAL TOOL EHB adapter Fig 1
8 Install in the reverse order    
9 Check fluid level in brake fluid reservoir, and correct if necessary. TORQUE SPECIFICATION Cap on brake fluid expansion reservoir *BA42.50-P-1001-01D 
REFER TO MAINTENANCE Brake system - inspect fluid level AP42.10-P-4210Z
FRONT AXLE BRAKE CALIPER

Number Designation Model 211 except model 211.076/077/276/277 Model 211.076/077/276/277
BA42.10-P-1002-10H Bleed screw to brake caliper Nm 14 14
REAR AXLE BRAKE CALIPER

Number Designation Model 211 except model 211.076/077/276/277 Model 211.076/077/276/277
BA42.10-P-1001-12H Bleed screw to brake caliper Nm 14 14
BRAKE SYSTEM HYDRAULICS

Number Designation Model 211, 230, 240
BA42.50-P-1001-01D Cap to brake fluid expansion reservoir Nm ≈2
BRAKE FLUID

Number Designation Model 211 Model 230
BF42.10-P-1001-01A Brake fluid Filling capacity Liters ≈1.4...2.25 ≈1.4...2.25
Specifications for Operating Fluids Sheet BB00.40-P-0330-01A BB00.40-P-0330-01A
Sheet BB00.40-P-0331-00A BB00.40-P-0331-00A
Fig 1: Identifying EHB Adapter (240 589 00 91 00)
G07249356Courtesy of MERCEDES-BENZ OF NORTH AMERICA.