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Home >> Mercedes Benz >> 2007 >> CLS63 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 219 Chassis >> Testing & Repair >> Replace radial sealing rings on side of rear axle center assembly - AR35.31-P-0545TX

Replace radial sealing rings on side of rear axle center assembly - AR35.31-P-0545TX

Rear axle differential dia. 198 in MODEL 219.356 up to 31.5.06 

Rear axle differential dia. 200 in MODEL 219.354, 219.356 as of 1.6.06, 219.357 

Rear axle differential dia. 215 in MODEL 219.322/372/375/376/377 

Fig 1: Identifying Rear Axle Center Assembly Components
G10767891Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

10.8.06 Filling capacity, Specifications for Operating Fluids Model 219.376/377 *BF35.31-P-1003-01P 
REMOVING Removing     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Secure vehicle on the lifting platform   AR00.60-P-0100TX
2 Remove rear-axle shaft (37) NOTES While working on the rear axle care must be taken to ensure that the surface of aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the of the parts will be reduced. AR35.30-P-0620TX 
3 Lever radial sealing ring (32a) out of rear axle differential (50) using a suitable tool NOTES To ensure leaktightness and proper seating, do not damage the seat surface of the radial sealing ring (32a). AR35.31-P-0540-05T
INSTALLING Install     
4 Using a drift (03) press a new radial sealing ring (32a) into the rear axle center assembly (50) IMPORTANT Coat lip of radial sealing ring (32a) with universal hypoid gear oil.
Rear axle center assembly dia. 198 mm:
 
SPECIAL TOOL
Rear axle differential dia. 200 mm:
Fig 4
SPECIAL TOOL Fig 4
SPECIAL TOOL
Rear axle center assembly dia. 215 mm:
Fig 3
SPECIAL TOOL Fig 2
REFER TO CAPACITIES & SPECIFICATIONS Universal hypoid gear oils (SAE 85 W-90) Sheet 235.7 Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85
5 Install new circlip (37o) on inner splined shaft of rear axle shaft (37)    
6 Install rear axle shaft (37). NOTES While working on the rear axle care must be taken to ensure that the surface of aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the of the parts will be reduced. AR35.30-P-0620TX 
INSPECT Check     
7 Check oil level in rear axle center assembly (50) and correct if necessary NOTES In order to avoid damage to the rear axle center assembly (50), it is absolutely essential to follow the work procedure and the Specifications for Operating Fluids.
IMPORTANT In the interest of better fuel economy, avoid mixing old universal hypoid gear oil with new FE hypoid gear oil.
AR35.31-P-0520-03TX
TORQUE SPECIFICATION *BA35.31-P-1002-02D 
FLUID SPECIFICATION *BF35.31-P-1003-01P 
FLUID SPECIFICATION *BF35.31-P-1004-01P 
FLUID SPECIFICATION *BF35.31-P-1005-01P 
Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
Omnifit sealing compound 100H (50 g) *BR00.45-Z-1061-01A 
8 Check rear axle differential (50) for leaks IMPORTANT Carry out visual inspection.  
9 Lower vehicle   AR00.60-P-0100TX
REAR AXLE CENTER ASSEMBLY HOUSING

Number Designation Model 219
BA35.31-P-1002-02D Oil filler screw, rear axle differential Nm 50
REAR AXLE DIFFERENTIAL

Number Designation Model 219 except 219.376/377 Model 219.376/377
BF35.31-P-1003-01P Filling capacity Rear differential assembly dia. 215 mm Liters 1.2 1.2
Specifications for Operating Fluids - Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
BF35.31-P-1004-01P Filling capacity Rear axle differential dia. 198 mm Liters 1.1 -
Specifications for Operating Fluids - Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
BF35.31-P-1005-01P Filling capacity Rear axle center assembly dia. 200 mm Liters 1.1 -
Specifications for Operating Fluids - Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Fig 2: Identifying Drift (211 589 05 15 00)
G10767892Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Sleeve (203 589 01 14 00)
G10767893Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Drift (140 589 10 15 00)
G10767894Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1061-01A Sealant, Omnifit 100H (50 g) A 002 989 23 71
BR00.45-Z-1046-04A Cleaning spray, Loctite 7063 (150ml) A 001 986 71 71 10