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Home >> Mercedes Benz >> 2007 >> C350 Base, Automatic >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle -- Testing & Repair -- 203 Chassis - 1 Of 2 >> Testing & Repair >> Remove/install rear rubber bushing for differential mount in rear axle carrier - AR35.10-P-0050P

Remove/install rear rubber bushing for differential mount in rear axle carrier - AR35.10-P-0050P

MODEL 203, 209.3/ 4 

Fig 1: Identifying Rear Rubber Bushing In Rear Axle Carrier Remove/Install Components - Model 203, 209.3/ 4
G04734640
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
NOTESInstallation  Replace self-locking nuts and bolts   AH00.00-N-0001-01A
1 Remove wheels    
REFER TO MAINTENANCE Remove/install wheels, rotate if necessary   AP40.10-P-4050Z
2 Remove exhaust system (105) from flange connection Engine 111.951 in model 203.035/235/735
Engine 111.955 in model 203.045/245/745
Engine 111.981 in model 203.747
AR49.10-P-7000PR
    Engine 112 in model 203, 209
Engine 113.968 in model 209.375/475
Engine 113.987 in model 209.376 up to 23.4.04
Engine 113.987 in model 209.476
Engine 156.982 in model 209.477
AR49.10-P-7000PV
    Engine 611.962 in model 203.004/006/204/206/706
Engine 612.962 in model 203.
Engine 612.967 in model 209.316
AR49.10-P-7000PP
    Engine 612.990 in model 203.018/218/718 AR49.10-P-7000PF
    Engine 646 in model 203, 209 AR49.10-P-7000PM
    Engine 113 in model 203.076/276 AR49.10-P-7000AC
    Engine 113.987 in model 209.376 as of 24.4.04
Engine 156.982 in model 209.377
 
    Engine 271.940 in model 203.042/242/742
Engine 271.940 in model 209.342/442
Engine 271.946 in model 203.046/246/746
Engine 271.948 in model 203.040/240/740
Engine 271.921 in model 203.730
Engine 271.955 in model 209.341/441
AR49.10-P-7000QK
    Engine 271.942 in model 203, 209.3 AR49.10-P-7000QD
    Engine 272 in model 203.052/054/056/087/092/252/254/256/287/292/752/756
Engine 272 in model 209.354/356/454/456
Engine 273 in model 209.372/472
AR49.10-P-7000QB
3 Remove exhaust heat shield (105c)    
4 Unscrew retaining bolts from propeller shaft intermediate bearing (106a) TORQUE SPECIFICATION *BA41.40-P-1001-01A 
5 Disconnect propeller shaft (106) from flange of rear axle differential (50) IMPORTANT The flexible coupling remains on the propeller shaft. AR41.10-P-0050-03EA
    IMPORTANT Tie propeller shaft as high as possible using wire. If the flexible coupling cannot be removed from the propeller shaft flange: ↓
Release the guide sleeves on
AR41.10-P-0050-09DA
REFER TO SHOP-MADE TOOLS Drift for loosening fitting sleeves in flex disks. Models 203, 209 WF58.50-P4110-01A
    IMPORTANTInstallation:  Attach propeller shaft to rear axle center assembly. AR41.10-P-0050-04EA
    TORQUE SPECIFICATION *BA41.10-P-1002-01A 
6 Remove torsion bar (6). IMPORTANT Torsion bar connecting rods remain on wheel carriers. AR32.20-P-0315P
7 Support rear axle differential (50) IMPORTANT Secure against falling.
SPECIAL TOOL
Figure
8 Unscrew hexagon socket bolt of front center assembly suspension   AR35.10-P-0050-01A 
    TORQUE SPECIFICATION *BA35.10-P-1003-01A 
9 Unscrew hexagon socket bolts of rear center assembly suspension TORQUE SPECIFICATION *BA35.10-P-1004-01A 
10 Lower rear axle differential (50) IMPORTANT Do not kink rear axle shafts too much.
IMPORTANT Lower rear axle center assembly until the rubber mounts are accessible.
 
11 Remove rear rubber mount of rear axle center assembly suspension   AR35.10-P-0050-02P 
12 Install in the reverse order    
TORQUE SPECIFICATION REAR AXLE CARRIER

Number Designation Model 203 Model 209
BA35.10-P-1003-01A Self-locking nut, front rear axle center assembly to rear axle carrier Nm 45 43
BA35.10-P-1004-01A Self-locking bolt, rear axle differential at rear to rear axle carrier Nm 110 110
TORQUE SPECIFICATION PROPELLER SHAFT INTERMEDIATE BEARING

Number Designation Model 203 Model 209
BA41.40-P-1001-01A Bolt driveshaft center bearing to frame Bolt with washer Nm - -
Bolt with collar and self-centering tip Nm 30 30
Bolt with collar and without self-centering tip Nm - -
TORQUE SPECIFICATION DRIVESHAFT

Number Designation Model 203 Model 209
BA41.10-P-1002-01A Self-locking nut, flexible coupling to rear propeller shaft or rear axle differential. M10 Nm 40 36
M12 Nm 60 58
Fig 2: Identifying Assembly Attachment (140 589 01 62 00)
G04734641