Removing/installing the complete exhaust system - AR49.10-P-7000PR

ENGINE 111.951 in MODEL 203.035 /235 /735 

ENGINE 111.955 in MODEL 203.045 /245 /745 

ENGINE 111.981 in MODEL 203.747 

Fig 1: Identifying Complete Exhaust System Remove/Install Components - Engine 111.981 In Model 203.747

	Remove/Install
1	Remove engine compartment paneling		AR61.20-P-1105P
2	Detach connector of O2 sensor upstream TWC (G3/2x1)
3	Remove shield (1) above the catalytic converter	To do this, press the electrical line of O2 sensor downstream TWC (G3/1) out of the bracket.
4	Partly loosen the left floor cover (2)
5	Disconnect O2 sensor downstream TWC [KAT] connector (G3/1x1)	To do this, pull left floor cover (2) down a little way.
6	Unscrew front exhaust system (3) from exhaust manifold	Installation:  Replace bolts (4). Inspect the rivet bushes in exhaust manifold, replace if necessary. See ↓
		Replace rivet bushes in exhaust manifold	AR49.10-P-5531-01DA
		Bolt of flange connection to exhaust pipes or exhaust manifold	*BA49.10-P-1005-01F
7	Support the exhaust system.
8	Unscrew the nuts (5) on bracket (6)	Installation:  Replace thread plate (7) and nuts (5).
		Self-locking nuts on front exhaust pipe	*BA49.10-P-1004-01F
9	Remove bracket (9) for the exhaust system on the underbody	Bolt of exhaust system to underbody	*BA49.10-P-1006-01F
10	Remove the complete exhaust system	Installation:  Check rubber mount (8) and bracket (9), replace if necessary. Install exhaust system free of tension.
	Notes on disposing of catalytic converters	For vehicles with catalytic converter technology code (620a)	OS49.10-P-1000-01A
11	Install in the reverse order

EXHAUST SYSTEM