Remove/install camshafts - AR05.20-P-6992AU

ENGINE 112 

ENGINE 112.945 in MODELS 463.209 /232 /233 /244 /245 /250 

ENGINE 113.962 in MODELS 463.206 /240 /241 /247 /248 /249 /254 

ENGINE 113.982 in MODEL 463.243/246 

ENGINE 113 in MODELS 129, 163, 202, 203, 208, 209, 210, 211, 215, 220, 230 

Fig 1: Identifying Camshaft Components - Shown On Engine 112

Shown on engine 112 

	Removing
1	Remove cylinder head covers	Air filter mounted on vehicle	AR01.20-P-5014B
		Air filter mounted on engine	AR01.20-P-5014BV
2	Position piston of cylinder 1 at 40° after TDC	Rotate engine at crankshaft in direction of rotation until 40° marking on belt pulley/ vibration damper is aligned with marking on timing case cover. The grooves on the camshafts must be pointing toward the inner V. Engine must not be rotated backwards.	AR05.10-P-6858V
3	Remove chain tensioner (2)	Model 129, 463	AR05.10-P-7800C
		Model 163 except 163.174 /175
		Model 202, 208, 210 with engine 113
		Model 170, 202, 203, 208, 209, 210 with engine 112	AR05.10-P-7800CA
		Model 163.174/175
		Model 209.375 /475
		Model 209.376 /476 up to 23.4.04
		Model 203 with engine 113	AR05.10-P-7800AC
		Model 209.376/ 476 as of 24.4.04
		Model 211.0 with engine 112, 113
		Model 211.276
		Model 215 Model
		220, 230 with engine 112, 113
		Model 211.2 except 211.276 with engine 112, 113
		Model 171 with engine 113
4	Remove camshaft Hall sensor (1)	Model 129, 163, 170, 202, 203, 208, 209, 210, 215, 220 with engine 112	AR15.10-P-2000A
		Model 129, 163, 202, 208, 210 with engine 113 except engine 113.990 /991 Model 209 except 209.475 Model 211 except 211.076 /261 /265 /270 /276 Model 463 with engine 113.962 Model 463 with engine 113.982
		Model 211.076/276 Model 215.374, 220.074 /174	AR15.10-P-2000RVK
		Model 203 with engine 113 Model 171 Model 209.475 Model 211.261 /265/270	AR15.10-P-2000AC
5	Detach camshaft sprocket, take off	Tie camshaft sprocket and timing chain together with cable tie (5).
		Open-end wrench	Figure
		Insertion tool	Figure
		Torque wrench	Figure
6	Take off camshaft bearing bridge (4)	Observe slackening diagram!
		Engine 112, 113 except cylinder shutoff, code 479.	AR05.20-P-7103AU
		Engine 113.960 with cylinder shutoff, code 479.	AR05.20-P-7103AV
7	Remove camshaft
	Install
8	Install camshaft	Pay attention to camshaft marking when installing camshaft.
	Camshaft code number and assignment	Engine 112, 113	AH05.20-N-0100-01A
		Oil the bearing surfaces!
		Pay attention to correct position of cap on front end of camshaft.
9	Install camshaft bearing bridge (4).	Observe tightening procedure.
		Engine 112, 113 except cylinder shutoff, code 479.	AR05.20-P-7103AU
		Engine 113.960 with cylinder shutoff, code 479.	AR05.20-P-7103AV
10	Rotate camshaft to basic position		AR05.20-P-6020AU
		Locating plate	Figure
		Locating plate	Figure
		Open-end wrench	Figure
11	Install camshaft sprocket	Take off cable tie (5)!
			*BA05.20-P-1001-01B
		Open-end wrench	Figure
12	Install camshaft Hall sensor (1)	Model 129, 163, 170, 202, 203, 208, 209, 210, 215, 220 with engine 112 Model 129, 163, 202, 208, 210 with engine 113 except engine 113.990 /991 Model 209 except 209.475 Model 211 except 211.076 /261 /265 /270 /276 Model 463 with engine 113.962 Model 463 with engine 113.982	AR15.10-P-2000A
		Model 211.076/276 Model 215.374, 220.074 /174	AR15.10-P-2000RVK
		Model 203 with engine 113 Model 171 Model 209.475 Model 211.261 /265/270	AR15.10-P-2000AC
			*BA15.10-P-1002-03A
13	Install chain tensioner (2)	Model 129, 463 Model 163 except 163.174/175 Model 202, 208, 210 with engine 113	AR05.10-P-7800C
		Model 170, 202, 203, 208, 209, 210 with engine 112 Model 163.174/175 Model 209.375/475 Model 209.376/476 up to 23.4.04	AR05.10-P-7800CA
		Model 203 with engine 113 Model 209.376/476 as of 24.4.04	AR05.10-P-7800AC
		Model 211.0 with engine 112, 113 Model 211.276 Model 215 Model 220, 230 with engine 112, 113	AR05.10-P-7800AM
		Model 211.2 except 211.276 with engine 112, 113 Model 171 with engine 113
14	Check engine valve timing		AR05.10-P-6858V
15	Install cylinder head covers	Air filter mounted on vehicle	AR01.20-P-5014B
		Air filter mounted on engine	AR01.20-P-5014BV

CAMSHAFT

CAMSHAFT

CAMSHAFT

CAMSHAFT

POSITION SENSOR

Fig 2: Identifying Open End Wrench (112 589 00 01 00)

Fig 3: Identifying Locating Plate (112 589 01 32 00)

Fig 4: Identifying Locating Plate (112 589 00 32 00)

Fig 5: Identifying Insertion Tool (112 589 01 03 00)

Fig 6: Identifying Torque Wrench (001 589 72 21 00)