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Home >> Mercedes Benz >> 2006 >> C350 Base, Standard >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle -- Testing & Repair -- 203 Chassis - 1 Of 2 >> Testing & Repair >> Remove/install rear axle shaft - AR35.30-P-0620AC

Remove/install rear axle shaft - AR35.30-P-0620AC

MODEL 203.076 /276, 209.372, 209.375 /376 as of 24.4.04, 209.377 /472, 209.475 /476 as of 24.4.04, P35.30-2066-09 

Fig 1: Identifying Rear Axle Shaft Remove/Install Components - Model 203.076 /276
G04734661
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Lift/jack up vehicle   AR00.60-P-1000P
2 Remove rear wheel    
REFER TO MAINTENANCE Remove/install wheels, rotate if necessary   AP40.10-P-4050Z
3 Remove twelve-point collar nut (40) from rear axle shaft (37) NOTES To prevent wheel bearing damage the vehicle must not be moved on its wheels anymore with the twelve-point collar nut (40) released. AR35.30-P-0115-01A 
    IMPORTANTInstallation:  Replace twelve-point collar nut (40).  
    TORQUE SPECIFICATION *BA35.30-P-1001-01A 
4 Unscrew fixed brake caliper (111) from wheel carrier (7) IMPORTANT Do not disconnect brake hose from fixed brake caliper (111).
TORQUE SPECIFICATION
*BA42.10-P-1001-01A 
5 Remove stabilizer bar link rod (6k) TORQUE SPECIFICATION *BA32.20-P-1001-04C 
    TORQUE SPECIFICATION *BA32.20-P-1005-04C 
6 Unscrew left rear rpm sensor (L6/3) or right rear rpm sensor (L6/4) from wheel carrier (7) TORQUE SPECIFICATION *BA42.30-P-1001-02A 
7 Unscrew torque strut (3) from wheel carrier (7) IMPORTANTInstallation:  The rear axle shaft (37) must be horizontal when the twelve-point collar nut (40) is being tightened.  
    TORQUE SPECIFICATION *BA35.20-P-1002-03A 
8 Unscrew camber strut (2) on wheel carrier (7) IMPORTANTInstallation:  The rear axle shaft (37) must be horizontal when the twelve-point collar nut (40) is being tightened.
TORQUE SPECIFICATION
*BA35.20-P-1002-02A 
9 Unscrew tie rod (4) from wheel carrier (7) IMPORTANTInstallation:  The rear axle shaft (37) must be horizontal when the twelve-point collar nut (40) is being tightened.  
    TORQUE SPECIFICATION *BA35.20-P-1002-04A 
    SPECIAL TOOL Figure
    SPECIAL TOOL Figure
10 Unscrew thrust arm (5) from wheel carrier (7) IMPORTANTInstallation:  The rear axle shaft (37) must be horizontal when the twelve-point collar nut (40) is being tightened.
TORQUE SPECIFICATION
*BA35.20-P-1002-05A 
11 Fold wheel carrier (7) outwards and simultaneously press the rear axle shaft (37) out of the rear axle shaft flange NOTES Do not overstretch the brake cable (arrow) in order to guarantee a satisfactory function. Do not damage the rubber boots of the rear axle shaft (37) and pulse ring for the left rear rpm sensor (L6/3) and right rear rpm sensor (L6/4), otherwise the ESP will not function correctly.
IMPORTANT Fold back wheel carrier (7) and tie up securely.
IMPORTANT If the rear axle shaft (37) is difficult to remove:↓
 
    Pressing rear axle shaft (37) out of the rear axle shaft flange. AR35.30-P-0115-03BF 
    SPECIAL TOOL Figure
    SPECIAL TOOL Figure
12 Pull rear axle shaft (37) out of rear axle differential. NOTES Do not damage radial sealing ring in rear axle housing in order to avoid leaks. AR35.30-P-0620-02P 
INSPECT Checking     
13 Check radial sealing ring in rear axle housing for condition IMPORTANT If the radial sealing ring is damaged or leaking: ↓
Replace radial sealing ring of rear axle shaft (37) on rear axle housing.
AR35.31-P-0541AC 
14 Install in the reverse order    
15 Check oil level in rear axle differential and correct if necessary   AR35.31-P-0520-03I 
    FLUID SPECIFICATION *BF35.31-P-1001-01K 
    Cleaning spray, Loctite 7063 (150ml) *BR00.45-Z-1046-04A 
    Sealant, Omnifit 100H (50 g) *BR00.45-Z-1061-01A 
    TORQUE SPECIFICATION *BA35.31-P-1001-02B 
REFER TO COMPONENT MODIFICATIONS Oil filler/drain screw on rear axle differential modified Phased in as of 19.01.04 BT35.31-P-0015-01A
TORQUE SPECIFICATION REAR AXLE SHAFT

Number Designation Model 203 Model 209
BA35.30-P-1001-01A Collar nut, rear axle shaft to rear axle shaft flange Stage 1 Nm 220 220
Stage 2 ∠ ° - -
TORQUE SPECIFICATION FIXED CALIPER AT REAR

Number Designation Model 203.076/276 Model 209.376/476 up to 23.4.04 (2-piston fixed brake caliper) Model 209 except 209.376/377/476/477 Model 209.376/476 as of 24.4.04 Model 209.377/477 (4-piston fixed brake caliper)
BA42.10-P-1001-01A Self-locking bolt, fixed caliper to wheel carrier Nm 55 55 85
TORQUE SPECIFICATION REAR AXLE RPM SENSOR

Number Designation Model 203 Model 209
BA42.30-P-1001-02A Self-locking bolt of rear axle rpm sensor to wheel carrier Nm 8 8
TORQUE SPECIFICATION REAR AXLE STABILIZER BAR

Number Designation Model 203 Model 209
BA32.20-P-1001-04C Nut, link rod to stabilizer bar Nm 40 40
BA32.20-P-1005-04C Bolt, link rod to wheel carrier Nm 40 50
TORQUE SPECIFICATION CAMBER STRUT

Number Designation Model 203 Model 209
BA35.20-P-1002-02A Self-locking nut, camber strut to wheel carrier. M10 Nm - -
M12 Nm 70 70
TORQUE SPECIFICATION TORQUE STRUT

Number Designation Model 203 Model 209
BA35.20-P-1002-03A Self-locking nut, torque strut to wheel carrier Stage 1 Nm 70 50
Stage 2 ∠ ° - 45
TORQUE SPECIFICATION TIE ROD

Number Designation Model 203 Model 209
BA35.20-P-1002-04A Self-locking nut, tie rod to wheel carrier yellow M10x1 Nm - -
silver or blue M10x1 Nm - -
silver or blue M10x1.5 Nm 30 30
TORQUE SPECIFICATION TORQUE STRUT

Number Designation Model 203 Model 209
BA35.20-P-1002-05A Self-locking nut, thrust arm to wheel carrier M10 Nm - -
M12 Nm 70 50
  ∠ ° - 45
TORQUE SPECIFICATION REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 203.076/276 Model 209.375/376/475/476 as of 24.4.04 Model 209.372/377/472/477
BA35.31-P-1001-02B Oil filler screw, rear axle differential Nm 50
FLUID SPECIFICATION REAR AXLE DIFFERENTIAL

Number Designation Model 203.020/076/220/276 Model 209.320/420, Model 209.375/376/475/476 as of 24.4.04 Model 209.372/472 Model 209.377/477
BF35.31-P-1001-01K Filling capacity Rear axle center assembly Liters 1.2 1.2 1.2
Specifications for Operating Fluids Sheet BB00.40-P-0235-07A BB00.40-P-0235-07A BB00.40-P-0235-61A
Fig 2: Identifying Extraction And Insertion Tool (210 589 03 43 00)
G04734662
Fig 3: Identifying Bracket (210 589 01 40 00)
G04734663
Fig 4: Identifying Puller (201 589 01 33 00)
G04734664
Fig 5: Identifying Thrust Washer M 10X1.5 (210 589 04 63 00)
G04734665
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1061-01A Sealant, Omnifit 100H (50 g) -
BR00.45-Z-1046-04A Cleaning spray, Loctite 7063 (150ml) A 001 986 71 71 10